| Customization: | Available |
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| Certification: | CE |
| Place Style: | Vertical |
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Introducing Our state-of-the-art Line-Frequency Induction Copper Melting Furnace is expertly engineered for the efficient melting of bronze, brass, and various other copper alloys. When seamlessly integrated with complementary machinery, it orchestrates a comprehensive production line for the creation of premium copper rods, tubes, strips, and more. These superior products find extensive applications in sectors like electric wires, cables, electronics, lock manufacturing, water heating equipment, and refrigeration, meeting diverse industrial needs with precision and excellence.
This advanced induction furnace comprises several essential elements, meticulously crafted for optimal performance, including the robust furnace shell, high-quality refractory lining, durable insulation and refractory bricks, powerful iron core, efficient induction coil, reliable water jacket, and high-tech power cabinet.
Harnessing the transformative power of electromagnetic induction, our power frequency melting and holding furnace operates with exceptional efficiency. When an AC voltage is applied, the induction coil generates a dynamic alternating magnetic field. This field induces a current in the core material, forming a closed magnetic circuit, typically with silicon steel sheets like Z10. The alternating magnetic flux generates an electromotive force within the melting channel, producing secondary currents. These currents traverse through the metal's resistance, skillfully converting electrical energy into heat energy, resulting in the effective melting of the metal.
The innovative design of our melting and holding furnace encompasses the sturdy furnace body, robust furnace frame, high-performance inductor, and efficient hydraulic system. The inductor's melting channel is precisely designed horizontally, promoting uniform melting. The furnace also boasts advanced hydraulic tilt mechanisms on both sides, ensuring effortless and secure mold replacement within the crystallizer, enhancing operational safety and convenience.
The entire furnace is meticulously constructed using a sophisticated combination of quartz sand and firebrick masonry. During assembly, the precise positioning of the crystallizer is meticulously ensured, aligning flawlessly with the single-hole furnace mouth, thereby eliminating issues related to furnace rebuilding and misalignment, ensuring seamless and uninterrupted operation.
On the front side, the furnace is furnished with door bricks, mouth bricks, essential crystallizer components, and advanced furnace panel devices. The induction coils are ingeniously water-cooled and insulated, utilizing a comprehensive wrap of mica tape and double fiberglass tape around flat copper tubes. The water jacket is crafted from durable 3mm 1Cr18Ni9Ti stainless steel plates, ensuring longevity and reliability.
The water cooling system is engineered for peak performance, ensuring the inlet water pressure to the inductor is maintained at no less than 0.4 MPa. It is crucial that during the smelting process, the inlet water temperature does not exceed 25°C, while the outlet temperature remains below 55°C. Regular monitoring and testing of water flow are vital, and should the flow decrease below the necessary level, prompt cleaning of scale buildup is imperative to maintain optimal operation.
Model |
Melting rate Ton/h |
Rated Power(KW) |
Voltage(V) | Temperature(ºC) |
| CTM-200 | 0.2 | 60 | 380 | 1250 |
| CTM-300 | 0.3 | 80 | 380 | 1250 |
| CTM-500 | 0.5 | 120 | 380 | 1250 |
| CTM-750 | 0.75 | 180 | 380 | 1250 |
| CTM-1000 | 1 | 300 | 380 | 1250 |
| CTM-1500 | 1.5 | 450 | 380 | 1250 |
| CTM-2000 | 2 | 600 | 380 | 1250 |
| CTM-3000 | 3 | 900 | 380 | 1250 |
| CTM-5000 | 5 | 1500 | 380 | 1250 |
| The power in the table is for melting red copper, melting brass×0.85 | ||||
Shanghai Cast Technology Co., Ltd.
Shanghai Cast Technology Co., Ltd. stands as a leading figure in the metallurgical machinery and equipment industry, renowned for its professional manufacturing and export capabilities. Specializing in the meticulous design, cutting-edge research and development, precision manufacturing, strategic sales, and comprehensive service provisions of metallurgical casting equipment, we possess advanced technological prowess and a seasoned engineering team. Our expertise enables us to deliver innovative solutions tailored for the metallurgical machinery and equipment sector.
With over twenty years of industry experience, we have meticulously developed extensive supply chains for metallurgical equipment. Our products not only adhere to stringent international quality standards but have also garnered a stellar reputation across diverse global markets. This achievement has solidified our status as a trusted partner for numerous esteemed domestic and international companies, reflecting our commitment to excellence.
What do we offer?
Our distinguished product lineup features an array of specialized equipment including line-frequency induction melting furnaces, horizontal and upwards continuous casting machines, semi-continuous casting machines, advanced heat treatment furnaces, efficient extrusion machines, precision wire drawing machines, robust rolling mills, state-of-the-art dust removal equipment, surface milling machines, and cutting-edge cooling towers, along with a suite of related metallurgy and casting apparatus.
We extend our expertise to clients establishing new factories by offering a wealth of services such as comprehensive model selection of equipment, insightful production technology consultation, seamless installation, meticulous commissioning, and thorough operation process training. Our offerings include total-package production technology, turnkey project management, and one-stop after-sales service. We are adept at crafting customized solutions to meet the diverse needs of clients and provide peace of mind with our pre-sales, in-sales, and after-sales support.
Our guiding principle?
Shanghai Cast Technology is dedicated to the core principles of unparalleled quality, esteemed reputation, and unwavering responsibility, which are integral to our management philosophy. We continuously collaborate with prominent domestic research and design institutions to enhance our equipment manufacturing technology, optimize equipment performance, and cater to the distinct product requirements of each client. Our commitment extends to refining our after-sales service and technical support, fostering a collaborative relationship with our clients to achieve mutual progress. Our vision is for our equipment to empower our clients in creating substantial production value and wealth.
We warmly welcome both our current partners and potential clients to engage in open dialogue and explore promising business opportunities. We are enthusiastic about forging strong partnerships with our clients to jointly craft a prosperous future.
Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.
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