| Customization: | Available |
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| Certification: | CE |
| Place Style: | Vertical |
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The Line-frequency induction copper melting furnace is expertly engineered for the efficient melting of bronze, brass, and a variety of other copper alloys. When integrated with complementary machinery, it forms a seamless production line, essential for crafting copper rods, tubes, strips, and more. These premium products are pivotal in diverse industries such as electric wiring, cable production, electronics, lock manufacturing, water heating technology, and the cooling sector.
The induction furnace is a sophisticated assembly of critical components: a robust furnace shell, durable refractory lining, insulating and refractory bricks, a magnetic iron core, precision induction coil, efficient water jacket, and a state-of-the-art power cabinet.
The power frequency melting and holding furnace harnesses the transformative power of electromagnetic induction. When AC voltage is applied, the induction coil generates a dynamic magnetic field, inducing current within the core material. This creates a closed magnetic circuit, often using high-quality silicon steel sheets like Z10. The resulting alternating magnetic flux induces an electromotive force in the melting channel, generating secondary currents. These currents interact with the metal's resistance, expertly converting electrical energy into heat energy, facilitating the efficient melting of the metal.
The furnace's advanced design includes the furnace body and frame, inductor, and hydraulic system, with a horizontally designed melting channel inside the inductor. It boasts a hydraulic tilt mechanism on both ends, ensuring seamless and secure mold changes within the crystallizer for optimal operation.
The entire furnace construction combines the resilience of quartz sand with precision firebrick masonry. During the meticulous assembly process, the crystallizer is precisely aligned with the single-hole furnace mouth, effectively preventing any misalignment or reconstruction issues, thereby enhancing operational continuity.
The furnace's front features expertly crafted door bricks, mouth bricks, sophisticated crystallizer components, and advanced furnace panel devices. The induction coils are water-cooled, insulated with premium mica tape and double fiberglass tape wrapped around flat copper tubes, while the water jacket is crafted from high-grade 3mm 1Cr18Ni9Ti stainless steel plates, ensuring reliability and durability.
The water cooling system is meticulously designed for peak performance, maintaining an inlet water pressure of no less than 0.4 MPa. During smelting, it ensures the inlet water temperature remains below 25°C, with an outlet temperature not exceeding 55°C. Regular water flow testing is crucial, and any reduction in flow should prompt immediate descaling to maintain optimal functionality.
Model |
Melting rate Ton/h |
Rated Power(KW) |
Voltage(V) | Temperature(ºC) |
| CTM-200 | 0.2 | 60 | 380 | 1250 |
| CTM-300 | 0.3 | 80 | 380 | 1250 |
| CTM-500 | 0.5 | 120 | 380 | 1250 |
| CTM-750 | 0.75 | 180 | 380 | 1250 |
| CTM-1000 | 1 | 300 | 380 | 1250 |
| CTM-1500 | 1.5 | 450 | 380 | 1250 |
| CTM-2000 | 2 | 600 | 380 | 1250 |
| CTM-3000 | 3 | 900 | 380 | 1250 |
| CTM-5000 | 5 | 1500 | 380 | 1250 |
| The power in the table is for melting red copper, melting brass×0.85 | ||||
Shanghai Cast Technology Co., Ltd.
Shanghai Cast Technology Co., Ltd. stands as a beacon of manufacturing excellence, specializing in the art and science of metallurgical machinery and equipment. As a leading manufacturer and exporter, we excel in designing, researching, developing, manufacturing, selling, and servicing top-of-the-line metallurgical casting equipment. With cutting-edge technology and a team of seasoned engineers, we deliver innovative and professional solutions to the global metallurgical machinery sector.
With over two decades of operation, we have meticulously crafted a robust supply chain for our state-of-the-art metallurgical equipment. Our products, which adhere to stringent international quality standards, have garnered an exceptional reputation across diverse global markets. This stellar reputation has solidified our position as a trusted partner to numerous prestigious companies both domestically and internationally.
What can we provide?
Our comprehensive product line features line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal systems, surface milling machines, cooling towers, and a wide array of related metallurgy and casting equipment.
Beyond just products, we offer a suite of services tailored for clients launching new factories. These include complete equipment model selection, expert production technology consultation, seamless installation and commissioning, thorough operation process training, total-package production technology, turnkey project management, and all-encompassing after-sales support. We pride ourselves on crafting bespoke solutions that meet the unique demands of each client, providing peace of mind with our comprehensive pre-sales, in-sales, and post-sales services.
Our guiding principle?
At Shanghai Cast Technology, our core values are deeply rooted in quality, reputation, and responsibility. These principles guide our management philosophy and every interaction we have. We are dedicated to advancing our equipment manufacturing technology by collaborating with esteemed domestic research and design institutions, enhancing equipment performance, and satisfying each client's particular requirements. Our commitment extends to strengthening our after-sales service and technical support, ensuring a partnership that fosters mutual growth and innovation. It is our fervent hope that our equipment catalyzes significant production value and wealth for our clients.
We warmly invite both existing and prospective clients to engage with us and explore potential business collaborations. We are enthusiastic about joining forces with our clients to pave the way to a prosperous future together.
Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.
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