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Elevate your production capabilities with our Line-frequency Induction Copper Melting Furnace. Expertly designed, this furnace specializes in the melting of bronze, brass, and various copper alloys. Seamlessly integrate it with ancillary machinery to create a robust production line tailored for the manufacturing of copper rods, tubes, and strips.
Our products are essential across a multitude of industries, finding extensive applications in electric wiring, cables, electronics, and beyond. Ideal for lock manufacturing, water heating systems, and refrigeration, our solutions offer unmatched versatility and efficiency.
The Induction Furnace is an engineering marvel, meticulously crafted with components including a durable furnace shell, high-quality refractory lining materials, advanced insulation and refractory bricks, a precision iron core, efficient induction coil, robust water jacket, and a cutting-edge power cabinet.
The operational essence of our Power Frequency Melting Holding Furnace lies in electromagnetic induction. When AC voltage is applied, the induction coil generates an alternating magnetic flux that encircles the core, forming a closed magnetic circuit using Z10 silicon steel sheets. This alternating flux induces electromotive force and secondary currents within the melting chamber, where the resistance of metal raw materials transforms electrical energy into heat, melting the metal efficiently. Our furnace architecture features a horizontal molten channel in the inductor, enhanced with a hydraulic backward tilt system for rapid, secure mold replacements in the crystallizer. Constructed from high-grade quartz sand and firebrick masonry, precise center alignment during installation ensures flawless operation. The sophisticated front assembly comprises door bricks, mouth bricks, crystallizer components, and a sturdy furnace panel device. Incorporating water-cooled, insulated inductors, the cooling system requires a minimum inlet water pressure of 0.4 MPa, maintaining inlet temperatures below 25ºC and outlet temperatures under 55ºC. Regular water flow inspections and scale cleanings are imperative for optimal function. Induction coils, crafted from mica tape and double fiberglass tape-wrapped flat copper tubing, are paired with a water jacket crafted from premium 3mm1Cr18Ni9Ti stainless steel plate, ensuring unmatched durability and performance.
Model |
Melting rate Ton/h |
Rated Power(KW) |
Voltage(V) | Temperature(ºC) |
| CTM-200 | 0.2 | 60 | 380 | 1250 |
| CTM-300 | 0.3 | 80 | 380 | 1250 |
| CTM-500 | 0.5 | 120 | 380 | 1250 |
| CTM-750 | 0.75 | 180 | 380 | 1250 |
| CTM-1000 | 1 | 300 | 380 | 1250 |
| CTM-1500 | 1.5 | 450 | 380 | 1250 |
| CTM-2000 | 2 | 600 | 380 | 1250 |
| CTM-3000 | 3 | 900 | 380 | 1250 |
| CTM-5000 | 5 | 1500 | 380 | 1250 |
| The power in the table is for melting red copper, melting brass×0.85 | ||||
Shanghai Cast Technology Co., Ltd.
As an established titan in the world of metallurgical machinery and equipment manufacturing and exporting, Shanghai Cast Technology Co., Ltd. excels in the art of design, research, and development. We are dedicated to the craftsmanship of premier metallurgical casting equipment, backed by cutting-edge technology and an expert engineering team. Our mission is to deliver unparalleled solutions to the metallurgical machinery and equipment sector.
With over two decades of industry prowess, we have woven intricate and comprehensive supply chains for metallurgical equipment. Our products, which stand as paragons of international quality standards, have garnered a sterling reputation across diverse global arenas. Consequently, we have solidified our stature as a trusted partner to myriad esteemed domestic and international enterprises.
What can we offer you?
Our robust catalog of offerings encompasses line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal equipment, surface milling machines, cooling towers, and a plethora of other cutting-edge metallurgy and casting equipment.
Moreover, for clients establishing new factories, we extend an array of services including comprehensive model selection for complete equipment, expert production technology consultation, installation, commissioning and operation process training, turnkey project management, and one-stop after-sales service. We tailor bespoke products to meet the unique needs of our clients, ensuring seamless pre-sales, in-sales, and after-sales experiences.
What guiding principles do we embrace?
Shanghai Cast Technology is unwavering in its dedication to the tenets of quality, reputation, and responsibility, which are the cornerstone of our management philosophy. We perpetually engage with esteemed domestic research and design institutions to elevate our equipment manufacturing technology, refine equipment performance, and fulfill the distinct product expectations of each client. We are committed to enriching our after-sales service and technical support, fostering collaboration with our clients to achieve mutual success. Our aspiration is for our equipment to empower our clients in maximizing production value and accruing wealth.
We warmly invite our current and prospective clients to engage with us in exploring business ventures. We are enthusiastic about forging strong partnerships with our clients to cultivate a prosperous future together.
Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.
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