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Introducing the Line-Frequency Induction Copper Melting Furnace, a state-of-the-art solution primarily designed for the melting of bronze, brass, and various copper alloys. This furnace is the cornerstone of our sophisticated production lines, seamlessly integrated with complementary machines to create a wide array of copper products including rods, tubes, strips, and more. Elevate your production capabilities with this advanced melting technology.
Our innovative products find extensive applications across a diverse range of industries. They are critical components in the manufacturing of electric wires, cables, and electronic devices. Additionally, they play a pivotal role in the production processes of lock making, water heating systems, and even in the refrigeration sector. Experience unparalleled versatility and performance with our cutting-edge solutions.
The sophisticated design of our induction furnace consists of several meticulously crafted components: a robust furnace shell, premium refractory lining material, high-quality insulation and refractory bricks, a durable iron core, an efficient induction coil, a protective water jacket, and a reliable power cabinet. Each element is engineered to ensure optimal performance and longevity, providing a seamless melting experience.
The working principle of the power frequency melting holding furnace is based on electromagnetic induction. Upon applying AC voltage, the induction coil generates alternating magnetic flux, which flows through the magnetic drift diameter core, forming a closed magnetic circuit. This generates an electromotive force and secondary current in the melting groove, transforming electrical energy into thermal energy to efficiently melt metal. The furnace is a sophisticated assembly of a furnace body, frame, inductor, and hydraulic system. The horizontal molten channel in the inductor is equipped with hydraulic backward tilt devices on both sides for rapid and secure mold replacement in the crystallizer. Precision is key, and during construction, the furnace's center is exactly aligned with the single-hole furnace mouth installation to avoid reconstruction errors. The furnace front features door bricks, mouth bricks, a crystallizer component, and a furnace panel device, with water-cooled, insulated inductors. Water cooling is vital; the inlet water pressure must exceed 0.4mpa, with strict temperature controls for efficient operation. Frequent water flow tests ensure optimal conditions, and any scaling is promptly addressed. Wrapped with mica and double fiberglass tape, the induction coil is paired with a water jacket made of stainless steel, ensuring durability and performance. The water jacket is expertly crafted from 3mm 1Cr18Ni9Ti stainless steel, providing resilience and long-lasting protection.
Model |
Melting rate Ton/h |
Rated Power(KW) |
Voltage(V) | Temperature(ºC) |
| CTM-200 | 0.2 | 60 | 380 | 1250 |
| CTM-300 | 0.3 | 80 | 380 | 1250 |
| CTM-500 | 0.5 | 120 | 380 | 1250 |
| CTM-750 | 0.75 | 180 | 380 | 1250 |
| CTM-1000 | 1 | 300 | 380 | 1250 |
| CTM-1500 | 1.5 | 450 | 380 | 1250 |
| CTM-2000 | 2 | 600 | 380 | 1250 |
| CTM-3000 | 3 | 900 | 380 | 1250 |
| CTM-5000 | 5 | 1500 | 380 | 1250 |
| The power in the table is for melting red copper, melting brass×0.85 | ||||
Shanghai Cast Technology Co., Ltd.
As a distinguished leader in the metallurgical machinery and equipment industry, Shanghai Cast Technology Co., Ltd. excels in designing, researching, developing, manufacturing, selling, and providing exceptional services for metallurgical casting equipment. Equipped with cutting-edge technology and a team of seasoned engineers, we deliver expert solutions tailored to the needs of the metallurgical machinery and equipment sector.
With over two decades of expertise, we have crafted extensive supply chains in the realm of metallurgical equipment. Our products adhere to the highest international quality standards, earning us an exemplary reputation across global markets. Consequently, we are the preferred supplier for numerous prestigious domestic and international corporations.
What can we offer?
Our comprehensive product range includes line-frequency induction melting furnaces, sophisticated horizontal continuous casting machines, innovative upwards continuous casting machines, advanced semi-continuous casting machines, state-of-the-art heat treatment furnaces, high-performance extrusion machines, precision wire drawing machines, efficient rolling mills, superior dust removal equipment, precision surface milling machines, and high-capacity cooling towers, among other premium metallurgy and casting equipment.
Additionally, we extend our expertise to clients launching new factories by offering complete equipment model selection, expert production technology consultations, seamless installation, meticulous commissioning, detailed operation process training, all-encompassing production technology, turnkey project management, and comprehensive one-stop after-sales service. We tailor our offerings to meet diverse client requirements, ensuring exceptional pre-sales, in-sales, and after-sales experiences.
Our guiding principles
Shanghai Cast Technology is steadfast in upholding the core principles of quality, reputation, and responsibility within our management philosophy. By collaborating with esteemed domestic research and design institutions, we strive to continually enhance our equipment manufacturing technology, optimize performance, and satisfy each client's unique product needs. We are dedicated to bolstering our after-sales service and technical expertise, creating synergies with our clients to advance together, and ensuring our equipment maximizes their production value and wealth.
We warmly invite our existing and prospective clients to engage with us and explore new business prospects. We are enthusiastic about forging strong partnerships with our clients to create a prosperous future together.
Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.
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