| Customization: | Available |
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| Certification: | CE |
| Place Style: | Vertical |
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Introducing the Line-frequency induction copper melting furnace, a cutting-edge solution primarily used for melting bronze, brass, and other copper alloys. When integrated with supplementary machinery, it creates a comprehensive production line for crafting copper rods, tubes, strips, and beyond. These exceptional products are extensively utilized in a variety of industries, including electric wires, cables, electronics, lock manufacturing, water heating equipment, and refrigeration, showcasing their versatile applications.
Our state-of-the-art induction furnace boasts an array of vital components, such as the robust furnace shell, high-performing refractory lining, efficient insulation bricks, sturdy refractory bricks, powerful iron core, precision-engineered induction coil, advanced water jacket, and a sophisticated power cabinet.
This innovative power frequency melting and holding furnace operates on the highly efficient principle of electromagnetic induction. Upon application of AC voltage, the induction coil generates a dynamic alternating magnetic field. This field induces a current in the core material, forming a seamless magnetic circuit, typically with silicon steel sheets like Z10. The alternating magnetic flux induces electromotive force within the melting channel, generating secondary currents that traverse through the metal raw material's resistance, transforming electrical energy into heat, thereby effortlessly melting the metal.
The expertly engineered melting and holding furnace comprises the durable furnace body, resilient furnace frame, efficient inductor, advanced hydraulic system, and more. The melting channel inside the inductor is horizontally designed for optimal performance. The furnace is equipped with hydraulic tilt mechanisms on both sides, ensuring easy and secure mold replacement in the crystallizer, enhancing safety and convenience.
The entire furnace is meticulously crafted using a strategic combination of high-quality quartz sand and firebrick masonry. During assembly, the crystallizer's precise positioning ensures seamless alignment with a single-hole furnace mouth, effectively preventing issues related to furnace rebuilding and misalignment, thus ensuring peak operational efficiency.
On the front side, the furnace boasts essential components such as door bricks, mouth bricks, crystallizer components, and furnace panel devices. The induction coils are ingeniously water-cooled and insulated with a protective layer of mica tape and double fiberglass tape wrapped around flat copper tubes. The water jacket is ingeniously crafted from durable 3mm 1Cr18Ni9Ti stainless steel plates, ensuring long-lasting performance.
Our high-efficiency water cooling system guarantees supreme operation, with inductor inlet water pressure maintained at no less than 0.4 MPa. During smelting, the inlet water temperature is meticulously controlled to not exceed 25°C, and the outlet temperature is kept below 55°C. Regular testing of the water flow is crucial, and in the event that the flow falls below the required level, prompt cleaning of scale buildup is essential to maintain optimal functionality.
Model |
Melting rate Ton/h |
Rated Power(KW) |
Voltage(V) | Temperature(ºC) |
| CTM-200 | 0.2 | 60 | 380 | 1250 |
| CTM-300 | 0.3 | 80 | 380 | 1250 |
| CTM-500 | 0.5 | 120 | 380 | 1250 |
| CTM-750 | 0.75 | 180 | 380 | 1250 |
| CTM-1000 | 1 | 300 | 380 | 1250 |
| CTM-1500 | 1.5 | 450 | 380 | 1250 |
| CTM-2000 | 2 | 600 | 380 | 1250 |
| CTM-3000 | 3 | 900 | 380 | 1250 |
| CTM-5000 | 5 | 1500 | 380 | 1250 |
| The power in the table is for melting red copper, melting brass×0.85 | ||||
Shanghai Cast Technology Co., Ltd.
At the heart of metallurgical innovation, Shanghai Cast Technology Co., Ltd. stands as a distinguished leader in manufacturing and exporting cutting-edge metallurgical machinery and equipment. Boasting a specialization in the meticulous design, pioneering research and development, precision manufacturing, strategic sales, and comprehensive service of metallurgical casting apparatus, we are equipped with state-of-the-art technology and a team of seasoned engineers. This powerhouse of expertise enables us to deliver exceptional and tailored solutions, setting new benchmarks in the metallurgical machinery landscape.
With over two decades of unwavering commitment, we have meticulously crafted extensive supply chains for metallurgical equipment that resonate with global excellence. Our products, synonymous with international quality standards, have garnered an enviable reputation across diverse global markets. This sterling reputation has cemented our status as a reliable partner to a host of illustrious domestic and international corporations, reaffirming our role as an indispensable supplier.
What we can provide?
Our distinguished product lineup includes a comprehensive array of state-of-the-art equipment: line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, advanced heat treatment furnaces, innovative extrusion machines, precision wire drawing machines, efficient rolling mills, cutting-edge dust removal systems, high-performance surface milling machines, and sophisticated cooling towers. Alongside these, we offer an assortment of related metallurgy and casting solutions, tailored to meet every need.
In our commitment to supporting clients in launching new ventures, we extend an array of bespoke services, including strategic model sectioning of complete equipment, adept production technology consultation, flawless installation, meticulous commissioning, and comprehensive operation process training. We provide end-to-end total-package production technology, seamless turnkey project management, and unparalleled one-stop after-sales service. Each product is customized to precisely align with the unique demands of our clients, delivering seamless pre-sales, in-sales, and post-sales experiences with peace of mind assured.
What is the principle that we adhere to?
At Shanghai Cast Technology, our guiding principles of quality, reputation, and responsibility are embedded in our core management philosophy. Our collaborative spirit with esteemed domestic research and design institutions fuels our relentless pursuit of advancement in equipment manufacturing technology. We continually optimize equipment performance to cater to the distinctive product requirements of each client. Our unwavering dedication to elevating after-sales service and technical support fosters an environment of shared growth, empowering our clients to achieve unparalleled production value and prosperity.
We warmly invite both our esteemed current clients and potential partners to engage with us in exploring exciting business ventures. We are enthusiastic about forging close collaborations that promise to illuminate a shared path to a brighter, more prosperous future for all.
Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.
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