| Customization: | Available |
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| Certification: | CE |
| Place Style: | Vertical |
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Introducing the Line-frequency Induction Copper Melting Furnace This innovative furnace is expertly crafted for the melting of bronze, brass, and a variety of copper alloys. Seamlessly integrate it with complementary machinery to establish a comprehensive production line, perfect for crafting high-quality copper rods, tubes, strips, and more. These exceptional products find extensive applications across diverse industries, including electric wires, cables, advanced electronics, precision lock manufacturing, modern water heating solutions, and state-of-the-art refrigeration systems.
The heart of the induction furnace comprises essential components such as a robust furnace shell, durable refractory lining, specialized insulation bricks, heat-resistant refractory bricks, a powerful iron core, an efficient induction coil, a reliable water jacket, and a sophisticated power cabinet.
Our power frequency melting and holding furnace harnesses the advanced principle of electromagnetic induction. When AC voltage is applied, the induction coil creates a dynamic alternating magnetic field. This field induces a current within the core material, forming a precise closed magnetic circuit (often utilizing premium silicon steel sheets like Z10). The fluctuating magnetic flux generates an electromotive force in the melting channel, facilitating the formation of secondary currents. These currents traverse the resistance of the metal raw material, expertly transforming electrical energy into heat energy, thereby achieving efficient metal melting.
The sophisticated design of our melting and holding furnace incorporates a sturdy furnace body, a resilient furnace frame, a powerful inductor, a state-of-the-art hydraulic system, and other essential components. Notably, the melting channel within the inductor is strategically designed in a horizontal orientation. The furnace boasts advanced hydraulic tilt mechanisms on both sides, ensuring effortless and secure mold replacement within the crystallizer.
The entire furnace is meticulously constructed from a blend of quartz sand and precision firebrick masonry. During assembly, the crystallizer is positioned with exacting accuracy, securing perfect alignment with the single-hole furnace mouth. This attention to detail effectively prevents any issues related to furnace rebuilding and misalignment.
The front of the furnace is outfitted with expertly designed door bricks, mouth bricks, advanced crystallizer components, and essential furnace panel devices. The furnace's induction coils benefit from an efficient water-cooling system and are further insulated with layers of high-quality mica tape and double fiberglass tape carefully wrapped around flat copper tubes. The water jacket features durable 3mm 1Cr18Ni9Ti stainless steel plates.
Our water cooling system is engineered for peak performance, maintaining the inlet water pressure to the inductor at no less than 0.4 MPa. During smelting, it's critical that the inlet water temperature does not exceed 25°C, and the outlet temperature stays below 55°C. Regular and rigorous testing of water flow is imperative, and any reduction below the required flow level necessitates immediate cleaning of scale buildup to maintain optimal efficiency.
Model |
Melting rate Ton/h |
Rated Power(KW) |
Voltage(V) | Temperature(ºC) |
| CTM-200 | 0.2 | 60 | 380 | 1250 |
| CTM-300 | 0.3 | 80 | 380 | 1250 |
| CTM-500 | 0.5 | 120 | 380 | 1250 |
| CTM-750 | 0.75 | 180 | 380 | 1250 |
| CTM-1000 | 1 | 300 | 380 | 1250 |
| CTM-1500 | 1.5 | 450 | 380 | 1250 |
| CTM-2000 | 2 | 600 | 380 | 1250 |
| CTM-3000 | 3 | 900 | 380 | 1250 |
| CTM-5000 | 5 | 1500 | 380 | 1250 |
| The power in the table is for melting red copper, melting brass×0.85 | ||||
Shanghai Cast Technology Co., Ltd.
At Shanghai Cast Technology Co., Ltd., we proudly stand as a leading manufacturer and esteemed exporter in the realm of metallurgical machinery and equipment. With a profound dedication to excellence, we excel in the innovative design, cutting-edge research and development, precise manufacturing, strategic sales, and comprehensive service of metallurgical casting equipment. Harnessing the power of advanced technology and a team of seasoned engineers, we deliver bespoke solutions that redefine the landscape of metallurgical machinery and equipment.
For over two decades, Shanghai Cast Technology Co., Ltd. has been at the forefront of establishing robust and expansive supply chains for top-tier metallurgical equipment. Our unwavering commitment to excellence ensures that our products consistently meet and exceed international quality standards, earning us an outstanding reputation in diverse global markets. This dedication has solidified our position as a trusted partner to numerous prestigious domestic and international companies, fostering long-lasting relationships built on trust and excellence.
What we can provide?
Our diverse range of superior products includes line-frequency induction melting furnaces, state-of-the-art horizontal and upwards continuous casting machines, precision semi-continuous casting machines, advanced heat treatment furnaces, high-efficiency extrusion machines, precision wire drawing machines, robust rolling mills, cutting-edge dust removal equipment, high-performance surface milling machines, and efficient cooling towers, alongside an array of other high-quality metallurgy and casting equipment.
We extend our expertise beyond mere products by offering our clients comprehensive services tailored for new factory establishments. Our offerings include expert model selection for complete equipment solutions, in-depth production technology consultation, meticulous installation and commissioning, hands-on operation process training, seamless total-package production technology, and comprehensive turnkey project management. Our commitment to a seamless customer journey ensures worry-free experiences through customized products and unmatched pre-sales, in-sales, and after-sales services.
What is the principle that we adhere to?
Shanghai Cast Technology remains steadfast in our commitment to the core principles of uncompromising quality, stellar reputation, and unyielding responsibility, which are integral to our management philosophy. We continuously collaborate with esteemed domestic research and design institutions to enhance our manufacturing technology, optimize equipment performance, and tailor solutions to meet the exacting needs of our clients. Our relentless pursuit of excellence extends to elevating our after-sales service and technical support, fostering a collaborative environment with our clients to achieve mutual growth and success. Our ultimate goal is to ensure that our cutting-edge equipment empowers our clients to achieve unparalleled production value and prosperity.
We extend a heartfelt invitation to both our valued current clients and potential new partners to engage with us and explore exciting business opportunities. We are driven by a passion to forge close collaborations, working hand-in-hand with our clients to create a prosperous and brighter future together.
Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.
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