| Customization: | Available |
|---|---|
| After-sales Service: | One-Stop After-Sales Service |
| Warranty: | 12 Months |
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The horizontal casting machine production line primarily consists of the furnace, crystallizer, secondary cooling system, traction machine, cutting machine, material rack, electrical control system, hydraulic system, and cooling system.
Comprehensive Functionality: The equipment is designed with complete functionalities and optimized technical parameters, ensuring fully automated control for efficient operations.
Automatic Temperature Control: The system includes automatic temperature measurement and control. When the copper liquid reaches the set temperature, visual and audible signals are triggered, and the casting temperature is maintained within a closed-loop control system.
Modular Furnace Design: The furnace bodies of both the melting and holding furnaces are easily disassembled and replaceable, ensuring simple maintenance and extended service life.
Advanced Monitoring & Alarm System: The production line is equipped with comprehensive monitoring for the melting and holding furnaces, including cooling water temperature and pressure. The system also features alarms and control for parameters such as overload, overvoltage, water temperature, and water under-voltage.
Stepless Power Adjustment: Furnace power is steplessly adjustable using an on-load induction voltage regulator, allowing flexibility to meet process-specific needs.
Independent Electrical Control: The melting and holding furnaces have independent electric controls, separate from the rest of the unit, ensuring safety and reliability.
Adjustable Crystallizer: The crystallizer width is adjustable between 330-450mm, and thickness between 16-23mm. The cooling water distribution system is made of high-quality stainless steel (304) and includes thermometers, pressure gauges, and valves.
Efficient Secondary Cooling: The secondary cooling system ensures billet temperatures are reduced to below 50°C. Components such as the water tank, cooling pipes, air ducts, and protective covers are all made from durable stainless steel (304).
Advanced Traction Control: The traction machine features a customizable control program to eliminate slip between the casting billet and traction device. Synchronous transmission of the casting strip is ensured by an AC frequency-conversion servo motor.
Synchronous Cutting & Shearing: The strip cutting and shearing machine operates synchronously with the slab pulling process. After cutting, the hydraulic shears automatically return to the starting position using a return cylinder. The system includes a limit switch to adjust the oil cylinder, ensuring precise positioning.
PLC-Controlled Automation: The ingot mechanism, shearing machine, and coiler are all controlled by a PLC system, offering features like automatic length counting, roll weight calculation, weight setting, and automatic cutting.
Intermittent Coiling & Automatic End-Retention: The take-up machine group moves along a track and adopts an intermittent coiling mode, enabling automatic end-retention functionality.
Independent Hydraulic Systems: The system is equipped with three independent hydraulic circuits for the melting furnace, holding furnace, and traction/take-up machines, each with a backup pump. The hydraulic systems of the melting and holding furnaces also feature manual pumps, ensuring continued operation even in the event of power failure. Additionally, tipping cylinders are equipped with hydraulic control one-way valves to prevent accidents and lock the cylinder in case of failure.
Real-Time Data Display: All operational data is displayed on a large (10+ inch) monitor at the operating platform, sourced from monitoring and control components distributed throughout the equipment, allowing for easy real-time oversight.
| Item | Name of equipments | Description | QTY |
| 1 | Melting furnace | Including molten channel, iron core, water jacket, induction coil and furnace building materials | 1set |
| 2 | Holding furnace | Including molten channel, iron core, water jacket, induction coil and furnace building materials | 1set |
| 3 | Double-strand 450*16 crystallizer | Including crystallizer frame, cooling sleeve and graphite mold | 1set |
| 4 | Traction machine | Including press roller, servo motor, reduce mechanism, hydraulic cylinder and fittings | 1set |
| 5 | Hydraulic shearing machine | Including shears and hydraulic cylinder | 1set |
| 6 | Take-up machine | Including press roller, rewinding roller, motor and hydraulic cylinder | 2sets |
| 7 | Cooling water distribution and collection system for crystallizer | Including sluice valve, thermometer, water pressure meter, flow meter and flow controller, and stainless steel water tank. | 1set |
| 8 | Channel between melting furnace and holding furnace | 1set | |
| 9 | Cooling water distribution and collection system for furnace | Including sluice valve, thermometer, water pressure meter, flow meter and flow controller, and stainless steel water tank. | 1set |
| 10 | Panel for holding furnace mouth | 1set | |
| 11 | Secondary cooling device | 1set | |
| 12 | Supporting roller | 5sets | |
| 13 | Hydraulic system | For: 1. hydraulic controlling of traction machine and take-up machine 2.hydraulic controlling of shearing machine 3.tilting of the furnaces |
3sets |
| 14 | Regulating transformer for melting furnace | Including power cabinet, transformer10KV/790KVA, electric reactor and etc. | 1set |
| 15 | Regulating transformer for melting furnace | Including power cabinet, Oil - immersed voltage regulator, reactor and its electrical components | 1set |
| 16 | Control system for furnaces | Including operation table, touch screen, PLC, Controllers, electricity transducer and indicating meters | 1set |
| 17 | Electric control system | Including low-voltage power cabinet, operation panel, frequency changer, touch screen and PLC, etc. | 1 set |
| 18 | Furnace building mold | Including refractory casting, ramming material and refractory bricks | 1set |
| 19 | Crystallizer dryer | 1set | |
| 20 | Pipes | 1set | |
| 21 | Dummy head | double-strand | 1set |
| 22 | Dummy plate | double-strand | 1set |
| 23 | Installation devices | Including installation accessories and first time furnace building (casting platform is not included) | |
| 24 | Packaging | whole set | |
| 25 | Water cooling cables for melting furnace | whole set |
Shanghai Cast Technology Co., Ltd. is a leading manufacturer and exporter of metallurgical machinery and equipment, specializing in the design, R&D, production, sales, and service of metallurgical casting solutions. With advanced technology and an experienced engineering team, we offer tailored solutions to meet the needs of the metallurgical industry.
With over 20 years of experience, we have developed robust supply chains for metallurgical equipment. Our products adhere to international quality standards, earning us a strong reputation in global markets. As a result, we have become a trusted partner for many renowned domestic and international companies.
We specialize in a wide range of metallurgical and casting equipment, including:
Additionally, we support new factory setups with comprehensive services such as equipment model selection, production technology consultation, installation, commissioning, operational training, turnkey project management, and complete after-sales support. We provide customized solutions tailored to each client's specific needs, ensuring seamless service throughout pre-sales, in-sales, and after-sales phases.
FAQ
Q1: Are you the manufacturer?
A1: Yes, we are the manufacturer. We have our own factory and a dedicated team of professional technicians.
Q2: What products do you offer?
A2: Our main products include medium-frequency furnaces, line-frequency induction melting furnaces, electric furnaces, horizontal and upward continuous casting machines, semi-continuous casting machines, dust removal equipment, surface milling machines, cooling towers, and other related metallurgical and casting equipment.
Q3: What are the payment options?
A3: We support various payment methods, including FOB, CFR, CIF, DAP terms, and payment options such as Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram.
Q4: What shipping methods do you offer?
A4: We offer shipping by sea, air, or express (DHL, FedEx, TNT, UPS, EMS).
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