Copper/Bronze/Brass Tube Horizontal Continuous Casting Machine

• Customization: Available
• After-sales Service: One-Stop After-Sales Service
• Warranty: One-Stop After-Sales Service
• Model NO.: CTSP-500-250
• Control Type: PLC
• Customized: Customized
• Condition: New
• Automatic Grade: Semi-Automatic
• Certification: CE, ISO9001
• Type: Special Casting
• Strand: 2-3 Strands
• Capacity: 12000tons/Year
• Casting Speed: 120-180mm/Min
• Transport Package: Plywood Box
• Specification: 90*25mm
• Trademark: CAST-TECH
• Origin: China
• HS Code: 8454309090
• Production Capacity: 300 Sets Per Year

Product Description

The horizontal casting machine production line primarily consists of the furnace, crystallizer, secondary cooling system, traction machine, cutting machine, material rack, electrical control system, hydraulic system, and cooling system.

Product Parameters

• Casting Type: 3-strand, Φ90*25mm
• Casting Materials: Copper TU1, TU2, T2, TP1, etc.
• Casting Size: Φ90*25mm
• Casting Speed: 0-70 mm/s (steplessly adjustable)
• Equipment Power:  Melting Furnace: 550 kW, Holding Furnace: 250 kW, Traction Machine: 11 kW
• Production Capacity: 3-strand, Φ90*25mm, annual output (300 days): 12,000 ton
• Max. Working Temperature of Furnaces: 1300°C
• Temperature Control Accuracy of Holding Furnace: ±5°C
• Traction Machine Stroke Accuracy: 0.1mm
• Equipment Noise Level: Max. 85 dB
• Height of Operation Line: 1000mm
• Transmission Direction: Customizable as per user requirements
• Environmental Temperature Range: -5°C to 42°C (indoor)

Advantages

• Comprehensive Functionality: The equipment is designed with complete functions and optimized technical parameters, enabling fully automated control.
• Automatic Temperature Control: The system features automatic temperature measurement and control. When the copper liquid reaches the set temperature, visual and audible indicators signal the status, and the casting temperature is maintained within a closed-loop control.
• Modular Furnace Design: The furnace bodies of both the melting and holding furnaces are easily disassembled and replaceable.
• Advanced Monitoring and Alarm System: The production line includes temperature and pressure monitoring for both the melting and holding furnaces, with alarm functions for cooling water temperature, pressure, and other critical parameters. The cooling system is equipped with water inlet and backwater thermometers, pressure gauges, and valves.
• Stepless Power Adjustment: The furnace power can be adjusted steplessly using an on-load induction voltage regulator to meet specific process requirements.
• Safety and Protection Features: The melting and holding furnaces are equipped with digital temperature displays and comprehensive protection and alarm functions, including overload, over-voltage, grounding, high/low water temperature, and low water voltage. The electrical control of the melting and holding furnaces is fully independent of the rest of the system.
• Adjustable Crystallizer: The crystallizer width is adjustable, and the cooling water distribution system is made from stainless steel (304), including cooling water inlets, backwater thermometers, pressure gauges, and valves.
• Efficient Secondary Cooling: The secondary cooling system ensures billet temperatures are reduced to below 50°C. Key components such as the water tank, cooling pipes, air ducts, protective covers, and valves are all made of stainless steel (304).
• Traction Control: The traction machine's control program can be selected based on the process requirements. It eliminates slippage between the casting billet and traction device, with synchronous casting strip transmission provided by an AC frequency-conversion servo motor.
• Independent Hydraulic Systems: The system features three independent hydraulic circuits (melting furnace, holding furnace, and traction/take-up machines), each with a backup pump. Additionally, the melting and holding furnace systems are equipped with manual pumps, allowing operation during power failure. The tipping cylinders are fitted with hydraulic control one-way valves to prevent pipeline accidents and lock the cylinders in case of failure.
• Real-time Data Display: All operational data is displayed on a large (10+ inch) monitor on the operating platform, with real-time updates from sensors and control components distributed throughout the system

Scope of Supply

 

Item	Name of equipments	Description	QTY
1	Melting furnace	Including molten channel, iron core, water jacket, induction coil and furnace building materials	1set
2	Holding furnace	Including molten channel, iron core, water jacket, induction coil and furnace building materials	1set
3	Crystallizer	Including crystallizer frame, cooling sleeve and graphite mold	1set
4	Traction machine	Including press roller, servo motor, reduce mechanism, hydraulic cylinder and fittings	1set
5	Cutting machine		1set
6	Material rack		2sets
7	Cooling water distribution and collection system for crystallizer	Including sluice valve, thermometer, water pressure meter, flow meter and flow controller, and stainless steel water tank.	1set
8	Channel between melting furnace and holding furnace		1set
9	Cooling water distribution and collection system for furnace	Including sluice valve, thermometer, water pressure meter, flow meter and flow controller, and stainless steel water tank.	1set
10	Panel for holding furnace mouth		1set
11	Secondary cooling device		1set
12	Supporting roller		5sets
13	Hydraulic system	For: 1. hydraulic controlling of traction machine  2.tilting of the furnaces	3sets
14	Regulating transformer for melting furnace	Including power cabinet, transformer10KV/790KVA, electric reactor and etc.	1set
15	Regulating transformer for melting furnace	Including power cabinet, Oil - immersed voltage regulator, reactor and its electrical components	1set
16	Control system for furnaces	Including operation table, touch screen, PLC, Controllers, electricity transducer and indicating meters	1set
17	Electric control system	Including low-voltage power cabinet, operation panel, frequency changer, touch screen and PLC, etc.	1 set
18	Furnace building mold	Including refractory casting, ramming material and refractory bricks	1set
19	Crystallizer dryer		1set
20	Pipes		1set
21	Dummy head	3-strand	1set
22	Dummy plate	3-strand	1set
23	Installation devices	Including installation accessories and first time furnace building (casting platform is not included)
24	Packaging		whole set
25	Water cooling cables for melting furnace		whole set

 

Company Profile

Shanghai Cast Technology Co., Ltd. is a leading manufacturer and exporter of metallurgical machinery and equipment, specializing in the design, R&D, production, sales, and service of metallurgical casting solutions. With advanced technology and an experienced engineering team, we offer tailored solutions to meet the needs of the metallurgical industry.

With over 20 years of experience, we have developed robust supply chains for metallurgical equipment. Our products adhere to international quality standards, earning us a strong reputation in global markets. As a result, we have become a trusted partner for many renowned domestic and international companies.

We specialize in a wide range of metallurgical and casting equipment, including:

• Line-frequency induction melting furnaces
• Horizontal and upward continuous casting machines
• Semi-continuous casting machines
• Heat treatment furnaces
• Extrusion machines
• Wire drawing machines
• Rolling mills
• Dust removal equipment
• Surface milling machines
• Cooling towers
• And other related metallurgical and casting equipment

Additionally, we support new factory setups with comprehensive services such as equipment model selection, production technology consultation, installation, commissioning, operational training, turnkey project management, and complete after-sales support. We provide customized solutions tailored to each client's specific needs, ensuring seamless service throughout pre-sales, in-sales, and after-sales phases.
 

 

FAQ

Q1: Are you the manufacturer?
A1: Yes, we are the manufacturer. We have our own factory and a dedicated team of professional technicians.

Q2: What products do you offer?
A2: Our main products include medium-frequency furnaces, line-frequency induction melting furnaces, electric furnaces, horizontal and upward continuous casting machines, semi-continuous casting machines, dust removal equipment, surface milling machines, cooling towers, and other related metallurgical and casting equipment.

Q3: What are the payment options?
A3: We support various payment methods, including FOB, CFR, CIF, DAP terms, and payment options such as Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram.

Q4: What shipping methods do you offer?
A4: We offer shipping by sea, air, or express (DHL, FedEx, TNT, UPS, EMS).