Big Size Zinc Alloy Billet Horizontal Continuous Casting Mahchine

• Customization: Available
• After-sales Service: One-Stop After-Sales Service
• Warranty: One-Stop After-Sales Service
• Model NO.: CTSP-500-250
• Customized: Customized
• Condition: New
• Power Source: Electric
• Automatic Grade: Automatic
• Type: Casting
• Certification: ISO, CE
• Capacity: 6000tons/Year
• Production Line Name: Horizontal Continuous Casting Machine for Copper
• Furnace Binding: Two-Body Furnace (1 Melting Furnace, 1 Holding Fur
• Control Type: PLC
• Transport Package: Wooden Box Packaging
• Specification: 350mm-650mm, 1 strand
• Trademark: CAST-TECH
• Origin: China
• HS Code: 8454309090
• Production Capacity: 300 Sets Per Year

Product Description

Horizontal casting machine production lines mainly contains melting furnace, holding furnace, crystallzier, secondary cooling system, traction
machine, hydraulic shearing machine/ cutting machinet, take-up machine/ material rack, electric control system, hydraulic system and cooling system.

Raw materials → melting furnace → heating launder → holding furnace → crystallizer → primary cooling → secondary cooling → casting machine → online synchronous sawing machine → chip collection → feeding and storage.


Product Parameters

1. Casting type: horizontal continous casting
2. Casting material: Copper, copper alloy, zinc alloy, aluminum alloy.
3. Casting size: thickness: 16-23mm, width: 330-450mm
4. Casting speed: 0~70 mm/s(step-less adjustable)
5. Equipment power:
   1. Melting furnace:550KW
   2. Holding furnace: 250KW
   3. Traction machine: 11KW
6. Production capacity: 2-strand ,450mm*16mm, each year(300days): 6000tons
7. Max. working temperature of furnaces: 1300°C
8. Temperature control accuracy of holding furnace: ±5°C
9. Accuracy of traction machine stroke: 0.1mm
10. Hydraulic shearing force: 800KN
11. Shearing thickness: max. 25mm
12. Coil size of product:
13. Coil inner diameter: Ф600-800mm
14. Coil outer diameter: Max. Ф1800mm
15. Weight of coil: 6T
16. Noise of equipment: Max. 85dB
17. Height of operation line: 1000mm
18. Transmission direction of equipment: as per user's requirements
19. Environmental temperature of equipment: -5°C -42°C(indoor temperature)

 

Advantages

• Complete Functionality and Control: The machine is equipped with comprehensive functions and optimized technical parameters, enabling full automatic control of operations.
• Automatic Temperature Control: Both the melting and holding furnaces feature automatic temperature measurement and control. When the copper liquid reaches the set temperature, visual and audible indicators signal the status, and the casting temperature is maintained in a closed-loop control system.
• Modular Furnace Design: The furnace bodies of the melting and holding furnaces are designed for easy disassembly and replacement.
• Advanced Monitoring and Alarming: The production line includes temperature and pressure monitoring for the melting and holding furnaces, with alarms for cooling water temperature, pressure, and other critical parameters. Cooling water inlets and backwater thermometers, pressure gauges, and valves are also provided.
• Stepless Power Adjustment: The furnace power can be adjusted steplessly via an on-load induction voltage regulator, offering flexibility to meet process requirements.
• Comprehensive Protection and Alarming: The furnaces are equipped with digital temperature displays and comprehensive protection, including overload, over-voltage, grounding, high/low water temperature, and low water voltage alarms. The furnace's electrical control system is fully independent from the rest of the unit.
• Adjustable Crystallizer Dimensions: The crystallizer width can be adjusted between 330-450mm, and thickness can be set between 16-23mm. The cooling water distribution system is made of stainless steel (304) and includes necessary thermometers, pressure gauges, and valves.
• Secondary Cooling System: The secondary cooling device ensures the billet temperature is reduced below 50°C. Components like the water tank, cooling pipes, air ducts, and protective covers are made of stainless steel (304).
• Traction Control: The traction machine's control program can be customized according to process requirements, and it eliminates slippage between the billet and traction device. Synchronous casting strip transmission is ensured via an AC frequency-conversion servo motor.
• Synchronized Cutting and Shearing: The strip cutting and shearing machine operate synchronously with the billet pulling process. After shearing, the hydraulic shears return to their starting position, with adjustable limit switches for precise positioning.
• Automatic Control of Ingot and Coiling: The ingot mechanism, shearing machine, and coiler are controlled by a PLC system, featuring automatic length counting, roll weight calculation, weight setting, and automatic cutting.
• Track-based Take-up Machine: The take-up machine moves on tracks with intermittent coiling mode, enabling automatic end retention functionality.
• Independent Hydraulic Systems: The system includes three separate hydraulic circuits for the melting furnace, holding furnace, and traction/take-up machines, each with a backup pump. Additionally, the melting and holding furnace systems have manual pumps for emergency operation during power failure. The tipping cylinders are equipped with hydraulic one-way valves to prevent pipeline accidents and lock the cylinders in case of failure.
• Real-time Data Display: All operational data is displayed on a large (10+ inch) monitor on the operating platform, with real-time updates from sensors and control components distributed throughout the equipment.

 

Scope of Supply

Item	Name of equipments	Description	QTY
1	Melting furnace	Including molten channel, iron core, water jacket, induction coil and furnace building materials	1set
2	Holding furnace	Including molten channel, iron core, water jacket, induction coil and furnace building materials	1set
3	Double-strand 450*16 crystallizer	Including crystallizer frame, cooling sleeve and graphite mold	1set
4	Traction machine	Including press roller, servo motor, reduce mechanism, hydraulic cylinder and fittings	1set
5	Hydraulic shearing machine	Including shears and hydraulic cylinder	1set
6	Take-up machine	Including press roller, rewinding roller, motor and hydraulic cylinder	2sets
7	Cooling water distribution and collection system for crystallizer	Including sluice valve, thermometer, water pressure meter, flow meter and flow controller, and stainless steel water tank.	1set
8	Channel between melting furnace and holding furnace		1set
9	Cooling water distribution and collection system for furnace	Including sluice valve, thermometer, water pressure meter, flow meter and flow controller, and stainless steel water tank.	1set
10	Panel for holding furnace mouth		1set
11	Secondary cooling device		1set
12	Supporting roller		5sets
13	Hydraulic system	For: 1. hydraulic controlling of traction machine and take-up machine 2.hydraulic controlling of shearing machine 3.tilting of the furnaces	3sets
14	Regulating transformer for melting furnace	Including power cabinet, transformer10KV/790KVA, electric reactor and etc.	1set
15	Regulating transformer for melting furnace	Including power cabinet, Oil - immersed voltage regulator, reactor and its electrical components	1set
16	Control system for furnaces	Including operation table, touch screen, PLC, Controllers, electricity transducer and indicating meters	1set
17	Electric control system	Including low-voltage power cabinet, operation panel, frequency changer, touch screen and PLC, etc.	1 set
18	Furnace building mold	Including refractory casting, ramming material and refractory bricks	1set
19	Crystallizer dryer		1set
20	Pipes		1set
21	Dummy head	double-strand	1set
22	Dummy plate	double-strand	1set
23	Installation devices	Including installation accessories and first time furnace building (casting platform is not included)
24	Packaging		whole set
25	Water cooling cables for melting furnace		whole set

Company Profile

Shanghai Cast Technology Co., Ltd. is a leading manufacturer and exporter of metallurgical machinery and equipment, specializing in the design, R&D, production, sales, and service of metallurgical casting solutions. With advanced technology and an experienced engineering team, we offer tailored solutions to meet the needs of the metallurgical industry.

With over 20 years of experience, we have developed robust supply chains for metallurgical equipment. Our products adhere to international quality standards, earning us a strong reputation in global markets. As a result, we have become a trusted partner for many renowned domestic and international companies.
 

What we offer?

We specialize in a wide range of metallurgical and casting equipment, including:

• Line-frequency induction melting furnaces
• Horizontal and upward continuous casting machines
• Semi-continuous casting machines
• Heat treatment furnaces
• Extrusion machines
• Wire drawing machines
• Rolling mills
• Dust removal equipment
• Surface milling machines
• Cooling towers
• And other related metallurgical and casting equipment

Additionally, we support new factory setups with comprehensive services such as equipment model selection, production technology consultation, installation, commissioning, operational training, turnkey project management, and complete after-sales support. We provide customized solutions tailored to each client's specific needs, ensuring seamless service throughout pre-sales, in-sales, and after-sales phases.
 

 

FAQ

Q1: Are you the manufacturer?
A1: Yes, we are the manufacturer. We have our own factory and a dedicated team of professional technicians.

Q2: What products do you offer?
A2: Our main products include medium-frequency furnaces, line-frequency induction melting furnaces, electric furnaces, horizontal and upward continuous casting machines, semi-continuous casting machines, dust removal equipment, surface milling machines, cooling towers, and other related metallurgical and casting equipment.

Q3: What are the payment options?
A3: We support various payment methods, including FOB, CFR, CIF, DAP terms, and payment options such as Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram.

Q4: What shipping methods do you offer?
A4: We offer shipping by sea, air, or express (DHL, FedEx, TNT, UPS, EMS).