| Customization: | Available |
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| Certification: | CE |
| Place Style: | Vertical |
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The Line-frequency induction copper melting furnace is primarily used for melting bronze, brass, and other copper alloys. When paired with other related machines, it forms a complete production line for manufacturing copper rods, tubes, strips, and more. These products are widely utilized in industries such as electric wires, cables, electronics, lock manufacturing, water heating equipment, and refrigeration.
The induction furnace consists of several key components, including the furnace shell, refractory lining, insulation bricks, refractory bricks, iron core, induction coil, water jacket, and power cabinet.
The power frequency melting and holding furnace operates on the principle of electromagnetic induction. When an AC voltage is applied, the induction coil generates an alternating magnetic field. This magnetic field induces a current in the core material, creating a closed magnetic circuit (typically using silicon steel sheets, such as Z10). The alternating magnetic flux induces an electromotive force in the melting channel, which generates secondary currents. These currents pass through the resistance of the metal raw material, converting electrical energy into heat energy, thus melting the metal.
The melting and holding furnace includes the furnace body, furnace frame, inductor, hydraulic system, and other components. The melting channel inside the inductor is designed horizontally. The furnace features hydraulic tilt mechanisms on both sides for easy and safe mold replacement in the crystallizer.
The entire furnace is constructed using a combination of quartz sand and firebrick masonry. During assembly, precise positioning of the crystallizer ensures the correct alignment with a single-hole furnace mouth, preventing issues related to furnace rebuilding and misalignment.
The front side of the furnace is equipped with door bricks, mouth bricks, crystallizer components, and furnace panel devices. The furnace's induction coils are water-cooled and insulated with a layer of mica tape and double fiberglass tape wrapped around flat copper tubes. The water jacket is constructed from 3mm 1Cr18Ni9Ti stainless steel plates.
The water cooling system ensures optimal operation, with the inlet water pressure to the inductor being no less than 0.4 MPa. During the smelting process, the inlet water temperature should not exceed 25°C, and the outlet temperature should not exceed 55°C. Frequent testing of water flow is essential, and if the flow falls below the required level, scale buildup must be cleaned.
Model |
Melting rate Ton/h |
Rated Power(KW) |
Voltage(V) | Temperature(ºC) |
| CTM-200 | 0.2 | 60 | 380 | 1250 |
| CTM-300 | 0.3 | 80 | 380 | 1250 |
| CTM-500 | 0.5 | 120 | 380 | 1250 |
| CTM-750 | 0.75 | 180 | 380 | 1250 |
| CTM-1000 | 1 | 300 | 380 | 1250 |
| CTM-1500 | 1.5 | 450 | 380 | 1250 |
| CTM-2000 | 2 | 600 | 380 | 1250 |
| CTM-3000 | 3 | 900 | 380 | 1250 |
| CTM-5000 | 5 | 1500 | 380 | 1250 |
| The power in the table is for melting red copper, melting brass×0.85 | ||||
Shanghai Cast Technology Co., Ltd.
As a professional manufacturer and exporter of metallurgical machinery and equipment, Shanghai Cast Technology Co., Ltd. specializes in the design, research and development, manufacture, sales, and service of metallurgical casting equipment. Owning the advanced technology and experienced engineering team, we provide professional solutions to the field of metallurgical machinery and equipment.
After operating for over twenty years, we have established comprehensive supply chains for metallurgical equipment. Our products meet the international quality standards and have earned an excellent reputation in various global markets. As a result, we have become a trusted supplier to numerous renowned domestic and international companies.
What we can provide?
Our main products include line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal equipment, surface milling machines, and cooling tower, and other related metallurgy and casting equipment.
In addition, we also provide clients who open new factories with such services as model section of complete equipment, production technology consultation, installation, commissioning and operation process training, total-package production technology, turnkey project management, and one-stop after-sales service. We customize different products according to clients' different requirements and offer worry-free pre-sales, in-sales, and after-sales services.
What is the principle that we adhere to?
Shanghai Cast Technology is committed to upholding the principles of quality, reputation, and responsibility as a core part of our management philosophy. We will continue to work with well-known domestic research and design institutions to constantly improve our equipment manufacturing technology, optimize equipment performance, and meet the unique product requirements of each of our clients. We will also continuously enhance our after-sales service and technical support, and collaborate with our clients to progress together. We hope that our equipment can help our clients generate the greatest production value and wealth.
We sincerely welcome both our current and potential clients to communicate with us and discuss business opportunities. We are eager to work closely with our clients to build a brighter future together.
Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.
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