| Customization: | Available |
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| Certification: | CE |
| Place Style: | Vertical |
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The Line-frequency induction copper melting furnace This cutting-edge furnace is expertly designed for the efficient melting of bronze, brass, and various copper alloys. By integrating seamlessly with complementary machinery, it constructs a comprehensive production line adept at crafting copper rods, tubes, strips, and more. These high-quality products are indispensable across a spectrum of industries, including electric wires, cables, electronics, lock manufacturing, water heating equipment, and refrigeration, showcasing unparalleled versatility and utility.
Our induction furnace is a masterpiece of engineering, comprising crucial components such as the robust furnace shell, heat-resistant refractory lining, durable insulation and refractory bricks, sturdy iron core, precision-engineered induction coil, efficient water jacket, and an advanced power cabinet.
Harnessing the power of electromagnetic induction, this state-of-the-art furnace operates with a sophisticated principle: Upon the application of AC voltage, the induction coil produces a dynamic magnetic field. This field, in turn, induces a current within the core material, establishing a closed magnetic circuit, often utilizing high-quality silicon steel sheets like Z10. The resulting alternating magnetic flux generates crucial electromotive force within the melting channel, prompting secondary currents. As these currents traverse the metal raw material's resistance, electrical energy transforms into heat energy, achieving efficient metal melting.
Ingeniously designed, the melting and holding furnace includes a robust furnace body, a resilient furnace frame, and an advanced inductor, all supported by a sophisticated hydraulic system. The inductor's melting channel is horizontally arranged, while the furnace's dual hydraulic tilt mechanisms facilitate seamless and safe mold changes within the crystallizer, enhancing operational efficiency.
Constructed with precision, the furnace utilizes high-quality quartz sand and firebrick masonry. During assembly, meticulous alignment of the crystallizer ensures flawless positioning with the single-hole furnace mouth, thereby eliminating concerns of misalignment and furnace reconstruction.
On the frontal section, the furnace features meticulously crafted door bricks, mouth bricks, and crystallizer components, complemented by furnace panel devices. The induction coils are ingeniously water-cooled, enveloped in a protective layer of mica tape and dual fiberglass tape, expertly wrapped around flat copper tubes. The water jacket, crafted from resilient 3mm 1Cr18Ni9Ti stainless steel plates, ensures durability and reliability.
Ensuring peak performance, the water cooling system is designed to maintain optimal conditions, with inductor inlet water pressure at a minimum of 0.4 MPa. During smelting, it's vital that the inlet water temperature does not exceed 25°C and the outlet remains below 55°C. Regular water flow testing is crucial, and immediate action is required if flow diminishes below required levels to prevent scale accumulation and ensure uninterrupted operation.
Model |
Melting rate Ton/h |
Rated Power(KW) |
Voltage(V) | Temperature(ºC) |
| CTM-200 | 0.2 | 60 | 380 | 1250 |
| CTM-300 | 0.3 | 80 | 380 | 1250 |
| CTM-500 | 0.5 | 120 | 380 | 1250 |
| CTM-750 | 0.75 | 180 | 380 | 1250 |
| CTM-1000 | 1 | 300 | 380 | 1250 |
| CTM-1500 | 1.5 | 450 | 380 | 1250 |
| CTM-2000 | 2 | 600 | 380 | 1250 |
| CTM-3000 | 3 | 900 | 380 | 1250 |
| CTM-5000 | 5 | 1500 | 380 | 1250 |
| The power in the table is for melting red copper, melting brass×0.85 | ||||
Shanghai Cast Technology Co., Ltd.
As an esteemed leader in the field of metallurgical machinery and equipment, Shanghai Cast Technology Co., Ltd. excels in the innovative design, pioneering research and development, precision manufacturing, strategic sales, and unparalleled service of metallurgical casting equipment. Armed with cutting-edge technology and a team of seasoned engineers, we deliver bespoke solutions tailored to the dynamic needs of the metallurgical industry.
With over two decades of expertise, we have meticulously built a robust supply chain for metallurgical equipment. Our products adhere to stringent international quality standards and have garnered a stellar reputation across global markets, establishing us as a preferred supplier for prestigious domestic and international companies alike.
What can we offer?
Our diverse product line boasts a range of high-performance equipment including line-frequency induction melting furnaces, cutting-edge horizontal continuous casting machines, advanced upwards continuous casting machines, semi-continuous casting machines, state-of-the-art heat treatment furnaces, powerful extrusion machines, efficient wire drawing machines, precision rolling mills, comprehensive dust removal equipment, innovative surface milling machines, and efficient cooling towers, along with other specialized metallurgy and casting equipment.
For new factory ventures, we offer an array of exceptional services such as strategic model selection of complete equipment suites, expert production technology consultation, seamless installation, commissioning, and comprehensive operation process training. Our total-package production technology, turnkey project management, and holistic one-stop after-sales service deliver peace of mind. Tailoring our products to meet diverse client requirements, we ensure seamless pre-sales, in-sales, and post-sales service that leaves no worries behind.
What principle drives us?
At Shanghai Cast Technology, our unwavering commitment to quality, integrity, and accountability forms the bedrock of our management philosophy. We consistently collaborate with esteemed domestic research and design institutions to refine our equipment manufacturing technology, enhance performance, and fulfill each client's unique product needs. Our dedication extends to continuously upgrading our after-sales service and technical support, fostering a partnership with our clients to achieve mutual growth. Our goal is to empower our clients to unlock maximum production value and wealth through our innovative equipment.
We warmly invite both existing and prospective clients to engage in dialogue with us to explore new business ventures. Our enthusiasm for collaboration is boundless, as we aspire to forge lasting partnerships with our clients, working hand-in-hand to illuminate a promising future together.
Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.
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