| Customization: | Available |
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| Certification: | CE |
| Place Style: | Vertical |
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The Line-frequency induction copper melting furnace is a specialized device engineered for the efficient melting of bronze, brass, and various copper alloys. This furnace, when integrated with complementary machinery, culminates in a fully functional production line that adeptly manufactures copper rods, tubes, strips, and beyond. These premium-grade products find wide-ranging applications across pivotal industries such as electric wires, cables, electronics, secure lock manufacturing, water heating solutions, and advanced refrigeration systems.
The robust construction of the induction furnace comprises key elements including a durable furnace shell, advanced refractory lining, high-performance insulation bricks, sturdy refractory bricks, an efficient iron core, a precision-engineered induction coil, a resilient water jacket, and a state-of-the-art power cabinet.
The power frequency melting and holding furnace harnesses the transformative principle of electromagnetic induction. Upon the application of AC voltage, the induction coil emanates an alternating magnetic field. This dynamic field induces a current within the core material, forming a closed magnetic circuit (employing silicon steel sheets like Z10). The shifting magnetic flux triggers an electromotive force in the melting channel, generating secondary currents. These currents traverse the resistance of the metallic raw material, seamlessly converting electrical energy into heat energy, thereby efficiently melting the metal.
The melting and holding furnace showcases a meticulously designed furnace body, a robust furnace frame, an efficient inductor, a cutting-edge hydraulic system, amongst other vital components. Ingeniously, the melting channel within the inductor is horizontally aligned. The furnace is equipped with hydraulic tilt mechanisms on both sides, facilitating seamless and secure mold replacement within the crystallizer, ensuring operational ease and safety.
The entire furnace structure is a sophisticated amalgamation of premium quartz sand and expertly crafted firebrick masonry. During the meticulous assembly process, precise positioning of the crystallizer is paramount to achieving perfect alignment with a single-hole furnace mouth, thereby averting potential complications related to furnace rebuilding and misalignment.
The furnace's anterior is innovatively equipped with door bricks, mouth bricks, crystallizer components, and advanced furnace panel devices. Induction coils within the furnace are expertly water-cooled and insulated with a precision-crafted layer of mica tape and double fiberglass tape, meticulously wrapped around flat copper tubes. The water jacket boasts a construction from 3mm 1Cr18Ni9Ti stainless steel plates, ensuring durability and efficiency.
The sophisticated water cooling system is crucial for optimal furnace operation, mandating that the inlet water pressure to the inductor remains at a minimum of 0.4 MPa. During smelting, it's vital that the inlet water temperature does not exceed 25°C and the outlet temperature remains below 55°C. Routine testing of water flow is imperative, and should the flow diminish below required levels, it necessitates immediate cleaning to remove any scale buildup.
Model |
Melting rate Ton/h |
Rated Power(KW) |
Voltage(V) | Temperature(ºC) |
| CTM-200 | 0.2 | 60 | 380 | 1250 |
| CTM-300 | 0.3 | 80 | 380 | 1250 |
| CTM-500 | 0.5 | 120 | 380 | 1250 |
| CTM-750 | 0.75 | 180 | 380 | 1250 |
| CTM-1000 | 1 | 300 | 380 | 1250 |
| CTM-1500 | 1.5 | 450 | 380 | 1250 |
| CTM-2000 | 2 | 600 | 380 | 1250 |
| CTM-3000 | 3 | 900 | 380 | 1250 |
| CTM-5000 | 5 | 1500 | 380 | 1250 |
| The power in the table is for melting red copper, melting brass×0.85 | ||||
Shanghai Cast Technology Co., Ltd.
Shanghai Cast Technology Co., Ltd. stands as a beacon of expertise in the realm of metallurgical machinery and equipment. With a firm dedication to innovation, we excel in designing, researching, developing, and manufacturing state-of-the-art metallurgical casting equipment. Boasting cutting-edge technology and an adept engineering team, we craft bespoke solutions for the metallurgical industry, enhancing productivity and efficiency for our clients.
With over two decades of experience, we have meticulously crafted comprehensive supply chains that cater to the demands of the metallurgical field. Our products, which adhere to stringent international quality standards, have garnered accolades across global markets. Our commitment to excellence has solidified our position as a preferred supplier for distinguished domestic and international corporations, earning their trust and fostering enduring partnerships.
What can we offer you?
Our extensive product range includes line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, and an array of essential metallurgy and casting tools, such as heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal systems, surface milling machines, and cooling towers. We stand at the forefront of metallurgy, providing sophisticated and reliable equipment to advance your operations.
Furthermore, for our clients establishing new facilities, we offer comprehensive services encompassing model selection of complete equipment, expert production technology consultation, seamless installation, commissioning, and training on operational processes. Our holistic approach includes total-package production technology, turnkey project management, and one-stop after-sales support. We pride ourselves on tailoring products to meet diverse client needs and delivering impeccable pre-sales, in-sales, and after-sales experiences.
What guiding principles do we uphold?
At Shanghai Cast Technology, we are unwavering in our commitment to principles of quality, reputation, and responsibility, forming the pillars of our management ethos. Our collaboration with esteemed domestic research and design entities enables us to perpetually refine our manufacturing techniques, enhance equipment performance, and fulfill the customized requirements of our clientele. We are dedicated to elevating our after-sales service and technical support, ensuring our clients' success and mutual advancement. Our aspiration is for our equipment to empower clients, maximizing their production value and fostering prosperity.
We earnestly invite both our current and prospective clients to engage with us for fruitful discussions and business ventures. We are committed to fostering close collaborations, paving the way for a prosperous future together.
Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.
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