| Customization: | Available |
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| Certification: | CE |
| Place Style: | Vertical |
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Introducing the Line-frequency induction copper melting furnace which is expertly engineered for the efficient melting of bronze, brass, and a diverse range of copper alloys. When seamlessly integrated with complementary machinery, it transforms into a comprehensive production line, manufacturing an array of copper products, such as rods, tubes, strips, and more. These innovations find essential applications across industries, including electric wires, cables, electronics, lock manufacturing, water heating equipment, and refrigeration, contributing significantly to industrial advancement.
This advanced induction furnace boasts critical components, including a robust furnace shell, high-grade refractory lining, premium insulation bricks, refractory bricks, a solid iron core, a precision-engineered induction coil, a durable water jacket, and a sophisticated power cabinet, ensuring reliability and performance.
Our state-of-the-art power frequency melting and holding furnace leverages the cutting-edge principle of electromagnetic induction. When an AC voltage is applied, the induction coil generates a dynamic alternating magnetic field. This magnetic field induces an electrical current within the core material, forming an efficient closed magnetic circuit, typically using silicon steel sheets, like Z10. The resulting alternating magnetic flux generates an electromotive force in the melting channel, inducing secondary currents. These currents flow through the metal's resistance, transforming electrical energy into heat, thus effectively melting the metal with precision and efficiency.
Our meticulously crafted melting and holding furnace comprises the main furnace body, a stable furnace frame, a high-performance inductor, a reliable hydraulic system, and additional integral components. The horizontally designed melting channel inside the inductor optimizes performance. Furthermore, the furnace is equipped with hydraulic tilt mechanisms on both sides, ensuring easy, safe, and efficient mold replacement in the crystallizer, enhancing overall operational efficiency.
The entire furnace is skillfully constructed using a superior combination of quartz sand and firebrick masonry. During the meticulous assembly process, the crystallizer is precisely aligned with a single-hole furnace mouth, ensuring accurate positioning and eliminating issues related to furnace rebuilding and misalignment, thereby enhancing durability and efficiency.
The front side of the furnace is expertly equipped with door bricks, mouth bricks, crystallizer components, and advanced furnace panel devices. The induction coils are water-cooled and wrapped with a layer of high-grade mica tape and double fiberglass tape around flat copper tubes for added insulation. The water jacket is crafted from 3mm 1Cr18Ni9Ti stainless steel plates, ensuring corrosion resistance and longevity.
The water cooling system is ingeniously designed to guarantee optimal furnace operation, with the inlet water pressure to the inductor maintained at no less than 0.4 MPa. To ensure efficiency during the smelting process, the inlet water temperature should be kept below 25°C, and the outlet temperature should remain below 55°C. Regular testing of water flow is crucial, and any reduction below the required level necessitates the removal of scale buildup to maintain peak performance.
Model |
Melting rate Ton/h |
Rated Power(KW) |
Voltage(V) | Temperature(ºC) |
| CTM-200 | 0.2 | 60 | 380 | 1250 |
| CTM-300 | 0.3 | 80 | 380 | 1250 |
| CTM-500 | 0.5 | 120 | 380 | 1250 |
| CTM-750 | 0.75 | 180 | 380 | 1250 |
| CTM-1000 | 1 | 300 | 380 | 1250 |
| CTM-1500 | 1.5 | 450 | 380 | 1250 |
| CTM-2000 | 2 | 600 | 380 | 1250 |
| CTM-3000 | 3 | 900 | 380 | 1250 |
| CTM-5000 | 5 | 1500 | 380 | 1250 |
| The power in the table is for melting red copper, melting brass×0.85 | ||||
Shanghai Cast Technology Co., Ltd.
Shanghai Cast Technology Co., Ltd. is a renowned leader in the field of metallurgical machinery and equipment manufacturing and exporting. With a particular focus on the design, research, development, production, sales, and servicing of cutting-edge metallurgical casting equipment, we leverage advanced technology and an experienced engineering team to deliver top-notch professional solutions tailored for the metallurgical machinery sector.
With over two decades of operational excellence, we have crafted extensive supply chains that cater to international quality standards, earning us a stellar reputation across global markets. Our commitment to excellence has solidified our status as a trusted partner to many prestigious domestic and international enterprises.
Our Offerings
Our product portfolio boasts a diverse range of high-quality offerings including line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machinery, heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal systems, surface milling machines, cooling towers, and other essential metallurgy and casting equipment to meet various industrial needs.
Beyond our core products, we are dedicated to supporting clients who are setting up new factories with a comprehensive suite of services. These include complete equipment model selection, production technology consultation, installation, commissioning, and operational process training. We handle total-package production technology, turnkey project management, and provide seamless, one-stop after-sales service. Our commitment to customization ensures that we cater to the unique requirements of each client, ensuring a seamless pre-sales, in-sales, and after-sales experience.
Our Guiding Principles
At Shanghai Cast Technology, we steadfastly uphold the principles of quality, reputation, and responsibility at the core of our management ethos. By continually collaborating with esteemed domestic research and design institutions, we strive to enhance our manufacturing technology, optimize equipment performance, and fulfill the specific product needs of our clients. We are dedicated to enhancing our after-sales service and technical support, working hand-in-hand with clients to achieve mutual progress. Our mission is to empower our clients to achieve unparalleled production value and prosperity through our equipment.
We extend a warm invitation to both current and prospective clients to engage in dialogue and explore exciting business opportunities with us. At Shanghai Cast Technology, we are committed to forging strong partnerships with our clients as we embark on a journey towards a brighter future together.
Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.
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