Horizontal casting machine production lines mainly contains melting furnace, holding furnace, crystallzier, secondary cooling system, traction
machine, hydraulic shearing machine/ cutting machinet, take-up machine/ material rack, electric control system, hydraulic system and cooling system.
Raw materials → melting furnace → heating launder → holding furnace → crystallizer → primary cooling → secondary cooling → casting machine → online synchronous sawing machine → chip collection → feeding and storage.
Product Parameters
- Casting type: 2-strand* 450mm width
- Casting material: Copper TU1, TU2, T2, TP1and etc.
- Casting size: thickness: 16-23mm, width: 330-450mm
- Casting speed: 0~70 mm/s(step-less adjustable)
- Equipment power:
- Melting furnace:550KW
- Holding furnace: 250KW
- Traction machine: 11KW
- Production capacity: 2-strand ,450mm*16mm, each year(300days): 6000tons
- Max. working temperature of furnaces: 1300°C
- Temperature control accuracy of holding furnace: ±5°C
- Accuracy of traction machine stroke: 0.1mm
- Hydraulic shearing force: 800KN
- Shearing thickness: max. 25mm
- Coil size of product:
- Coil inner diameter: Ф600-800mm
- Coil outer diameter: Max. Ф1800mm
- Weight of coil: 6T
- Noise of equipment: Max. 85dB
- Height of operation line: 1000mm
- Transmission direction of equipment: as per user's requirements
- Environmental temperature of equipment: -5°C -42°C(indoor temperature)
Advantages
- Complete Functionality and Control: The machine is equipped with comprehensive functions and optimized technical parameters, enabling full automatic control of operations.
- Automatic Temperature Control: Both the melting and holding furnaces feature automatic temperature measurement and control. When the copper liquid reaches the set temperature, visual and audible indicators signal the status, and the casting temperature is maintained in a closed-loop control system.
- Modular Furnace Design: The furnace bodies of the melting and holding furnaces are designed for easy disassembly and replacement.
- Advanced Monitoring and Alarming: The production line includes temperature and pressure monitoring for the melting and holding furnaces, with alarms for cooling water temperature, pressure, and other critical parameters. Cooling water inlets and backwater thermometers, pressure gauges, and valves are also provided.
- Stepless Power Adjustment: The furnace power can be adjusted steplessly via an on-load induction voltage regulator, offering flexibility to meet process requirements.
- Comprehensive Protection and Alarming: The furnaces are equipped with digital temperature displays and comprehensive protection, including overload, over-voltage, grounding, high/low water temperature, and low water voltage alarms. The furnace's electrical control system is fully independent from the rest of the unit.
- Adjustable Crystallizer Dimensions: The crystallizer width can be adjusted between 330-450mm, and thickness can be set between 16-23mm. The cooling water distribution system is made of stainless steel (304) and includes necessary thermometers, pressure gauges, and valves.
- Secondary Cooling System: The secondary cooling device ensures the billet temperature is reduced below 50°C. Components like the water tank, cooling pipes, air ducts, and protective covers are made of stainless steel (304).
- Traction Control: The traction machine's control program can be customized according to process requirements, and it eliminates slippage between the billet and traction device. Synchronous casting strip transmission is ensured via an AC frequency-conversion servo motor.
- Synchronized Cutting and Shearing: The strip cutting and shearing machine operate synchronously with the billet pulling process. After shearing, the hydraulic shears return to their starting position, with adjustable limit switches for precise positioning.
- Automatic Control of Ingot and Coiling: The ingot mechanism, shearing machine, and coiler are controlled by a PLC system, featuring automatic length counting, roll weight calculation, weight setting, and automatic cutting.
- Track-based Take-up Machine: The take-up machine moves on tracks with intermittent coiling mode, enabling automatic end retention functionality.
- Independent Hydraulic Systems: The system includes three separate hydraulic circuits for the melting furnace, holding furnace, and traction/take-up machines, each with a backup pump. Additionally, the melting and holding furnace systems have manual pumps for emergency operation during power failure. The tipping cylinders are equipped with hydraulic one-way valves to prevent pipeline accidents and lock the cylinders in case of failure.
- Real-time Data Display: All operational data is displayed on a large (10+ inch) monitor on the operating platform, with real-time updates from sensors and control components distributed throughout the equipment.
Scope of Supply
| Item |
Name of equipments |
Description |
QTY |
| 1 |
Melting furnace |
Including molten channel, iron core, water jacket, induction coil and furnace building materials |
1set |
| 2 |
Holding furnace |
Including molten channel, iron core, water jacket, induction coil and furnace building materials |
1set |
| 3 |
Double-strand 450*16 crystallizer |
Including crystallizer frame, cooling sleeve and graphite mold |
1set |
| 4 |
Traction machine |
Including press roller, servo motor, reduce mechanism, hydraulic cylinder and fittings |
1set |
| 5 |
Hydraulic shearing machine |
Including shears and hydraulic cylinder |
1set |
| 6 |
Take-up machine |
Including press roller, rewinding roller, motor and hydraulic cylinder |
2sets |
| 7 |
Cooling water distribution and collection system for crystallizer |
Including sluice valve, thermometer, water pressure meter, flow meter and flow controller, and stainless steel water tank. |
1set |
| 8 |
Channel between melting furnace and holding furnace |
|
1set |
| 9 |
Cooling water distribution and collection system for furnace |
Including sluice valve, thermometer, water pressure meter, flow meter and flow controller, and stainless steel water tank. |
1set |
| 10 |
Panel for holding furnace mouth |
|
1set |
| 11 |
Secondary cooling device |
|
1set |
| 12 |
Supporting roller |
|
5sets |
| 13 |
Hydraulic system |
For: 1. hydraulic controlling of traction machine and take-up machine
2.hydraulic controlling of shearing machine 3.tilting of the furnaces |
3sets |
| 14 |
Regulating transformer for melting furnace |
Including power cabinet, transformer10KV/790KVA, electric reactor and etc. |
1set |
| 15 |
Regulating transformer for melting furnace |
Including power cabinet, Oil - immersed voltage regulator, reactor and its electrical components |
1set |
| 16 |
Control system for furnaces |
Including operation table, touch screen, PLC, Controllers, electricity transducer and indicating meters |
1set |
| 17 |
Electric control system |
Including low-voltage power cabinet, operation panel, frequency changer, touch screen and PLC, etc. |
1 set |
| 18 |
Furnace building mold |
Including refractory casting, ramming material and refractory bricks |
1set |
| 19 |
Crystallizer dryer |
|
1set |
| 20 |
Pipes |
|
1set |
| 21 |
Dummy head |
double-strand |
1set |
| 22 |
Dummy plate |
double-strand |
1set |
| 23 |
Installation devices |
Including installation accessories and first time furnace building (casting platform is not included) |
|
| 24 |
Packaging |
|
whole set |
| 25 |
Water cooling cables for melting furnace |
|
whole set |
Company Profile
Shanghai Cast Technology Co., Ltd. is a leading manufacturer and exporter of metallurgical machinery and equipment, specializing in the design, R&D, production, sales, and service of metallurgical casting solutions. With advanced technology and an experienced engineering team, we offer tailored solutions to meet the needs of the metallurgical industry.
With over 20 years of experience, we have developed robust supply chains for metallurgical equipment. Our products adhere to international quality standards, earning us a strong reputation in global markets. As a result, we have become a trusted partner for many renowned domestic and international companies.
What we offer?
We specialize in a wide range of metallurgical and casting equipment, including:
- Line-frequency induction melting furnaces
- Horizontal and upward continuous casting machines
- Semi-continuous casting machines
- Heat treatment furnaces
- Extrusion machines
- Wire drawing machines
- Rolling mills
- Dust removal equipment
- Surface milling machines
- Cooling towers
- And other related metallurgical and casting equipment
Additionally, we support new factory setups with comprehensive services such as equipment model selection, production technology consultation, installation, commissioning, operational training, turnkey project management, and complete after-sales support. We provide customized solutions tailored to each client's specific needs, ensuring seamless service throughout pre-sales, in-sales, and after-sales phases.
FAQ
Q1: Are you the manufacturer?
A1: Yes, we are the manufacturer. We have our own factory and a dedicated team of professional technicians.
Q2: What products do you offer?
A2: Our main products include medium-frequency furnaces, line-frequency induction melting furnaces, electric furnaces, horizontal and upward continuous casting machines, semi-continuous casting machines, dust removal equipment, surface milling machines, cooling towers, and other related metallurgical and casting equipment.
Q3: What are the payment options?
A3: We support various payment methods, including FOB, CFR, CIF, DAP terms, and payment options such as Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram.
Q4: What shipping methods do you offer?
A4: We offer shipping by sea, air, or express (DHL, FedEx, TNT, UPS, EMS).
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