Advanced Fully Automatic Factory Price Horizontal Continuous Casting Machine for Brass and Bronze Production Line

• Customization: Available
• After-sales Service: One-Stop After-Sales Service
• Warranty: 12 Months
• Model NO.: CTSP-250-150
• Control Type: PLC
• Customized: Customized
• Condition: New
• Automatic Grade: Automatic
• Certification: CE, RoHS, GS, ISO9001
• Type: Special Casting
• Production Line Name: Horizontal Continuous Casting Machine for Copper
• Capacity: 6000tons/Year
• Product Size: 125mm
• Casting Speed: 120-180mm/Min
• Strands: 2 Strands
• Melting Furnace: 400kw Melting Furnace
• Holding Furnace: 150kw Melting Furnace
• Advantage2: Cooling Water Intelligent Control
• Product Material: Brass
• Transport Package: Wooden Box Packaging
• Specification: 125mm
• Trademark: CAST-TECH
• Origin: China
• HS Code: 8454309090
• Production Capacity: 10sets/Year

Product Description

Product Description

Horizontal casting machine production lines mainly melting furnace, heating launder, holding furnace, crystallzier, secondary cooling system, traction machine, cutting machine, material rack, electric control system, hydraulic system and cooling system.

Raw materials → melting furnace → heating launder → holding furnace → crystallizer → primary cooling → secondary cooling → casting machine → online synchronous sawing machine → chip collection → feeding and storage.

Product Parameters

1. Casting type: 2-strand* Φ125mm
2. Casting material:  copper alloy, brass.
3. Casting size: Φ125mm
4. Casting speed: 0~70 mm/s(step-less adjustable)
5. Equipment power:
   1. Melting furnace:400KW (Medium frequency furnace)
   2. Holding furnace: 150KW
   3. Traction machine: 5.5KW
6. Production capacity: 2-strand , Φ125mm, each year(300days): 6000tons
7. Max. working temperature of furnaces: 1300°C
8. Temperature control accuracy of holding furnace: ±5°C
9. Accuracy of traction machine stroke: 0.1mm
10. Noise of equipment: Max. 85dB
11. Height of operation line: 1000mm
12. Transmission direction of equipment: as per user's requirements
13. Environmental temperature of equipment: -5°C -42°C(indoor temperature)

Automation and equipment configuration requirements:
1. Operation data: production capacity data collection and alarm records can be queried and traced;
2. Equipment data: voltage, current, power, frequency, water temperature, water pressure, hydraulic pressure and other data can be automatically collected;
3. Process data: power, liquid temperature, liquid level, water temperature, water flow, speed and other data are automatically collected.
4. PLC: SIEMENS S1500
5. Industrial computer: SIEMENS IPC with touch screen display
6. Variable frequency power supply IGBT: INFINEON
7. Bearing: SKF
8. Low voltage electrical appliances: SCHNEIDER
9. Sensor: OMRON
10. Hydraulic: REXROTH

Our Advantages

1. The machine   equipments   have   complete   functions   and   reasonable   technical parameters, which can realize automatic control.
2. The equipments have automatic temperature measurement and temperature control functions;
3. Melting furnace and holding furnace, when the copper liquid in the furnace reaches the set temperature, there is display and light and sound signalling indicators, and the casting temperature can be controlled in a closed loop.
4. The furnace body under melting furnace and holding furnace can be disassembled and replaced separately.
5. The prodcution line has melting furnace, holding furnace cooling water temperature, pressure monitoring and alarm function. The coil and the water jacket device are equipped with cooling water inlet and backwater thermometer, pressure gauge, valve, etc.
6. The power of the furnace can be adjusted stepless (using the on-load stepless induction voltage regulator) to meet the needs of the process.
7. Melting furnace and holding furnace are equipped with digital display of temperature, protection and alarm functions such as over load, over voltage, grounding, water over temperature, water under voltage, etc.The electric control of melting and holding furnace is completely independent from that of the whole unit.
8. The crystallizer width can be adjusted , Crystallizer cooling water distribution device is equipped with cooling water inlet and backwater thermometer, pressure gauge, valve, etc. The system is made of stainless steel (304).
9. The secondary cooling device ensures that the temperature of the billet is reduced below 50°C.Water tank, cooling water pipe, air duct, protective cover and valve are all made of stainless steel (304).
10. The control program of the traction machine can be selected according to the process requirements, and the slip between the casting billet and the traction device is eliminated during traction. Synchronous transmission of casting strip is guaranteed by AC frequency conversion servo motor.
11. Equipped with 3 independent hydraulic systems (melting furnace hydraulic system, holding furnace hydraulic system, traction machine and take-up machine hydraulic system, upper shear hydraulic system), each with a spare pump. In addition to a spare pump, the hydraulic system of melting furnace and heat holding furnace is equipped with manual pump. Even in the event of power failure, the manual pump is put into work. The interface of tipping cylinder of melting furnace and holding furnace is equipped with hydraulic control one-way valve to prevent pipeline accidents and lock the cylinder when it is broken.
12. All the data during the operation of the equipment can be displayed on the monitor of the operating platform in the form of a picture (more than 10 inches), through the monitoring components and control components arranged throughout the equipments.

Scope of Supply

Item	Name of equipments	Description	QTY
1	Melting furnace	Including molten channel, iron core, water jacket, induction coil and furnace building materials	1set
2	Holding furnace	Including molten channel, iron core, water jacket, induction coil and furnace building materials	1set
3	Crystallizer	Including crystallizer frame, cooling sleeve and graphite mold	1set
4	Traction machine	Including press roller, servo motor, reduce mechanism, hydraulic cylinder and fittings	1set
5	Cutting machine		1set
6	Material rack		2sets
7	Cooling water distribution and collection system for crystallizer	Including sluice valve, thermometer, water pressure meter, flow meter and flow controller, and stainless steel water tank.	1set
8	Channel between melting furnace and holding furnace		1set
9	Cooling water distribution and collection system for furnace	Including sluice valve, thermometer, water pressure meter, flow meter and flow controller, and stainless steel water tank.	1set
10	Panel for holding furnace mouth		1set
11	Secondary cooling device		1set
12	Supporting roller		5sets
13	Hydraulic system	For: 1. hydraulic controlling of traction machine  2.tilting of the furnaces	3sets
14	Regulating transformer for melting furnace	Including power cabinet, transformer10KV/790KVA, electric reactor and etc.	1set
15	Regulating transformer for melting furnace	Including power cabinet, Oil - immersed voltage regulator, reactor and its electrical components	1set
16	Control system for furnaces	Including operation table, touch screen, PLC, Controllers, electricity transducer and indicating meters	1set
17	Electric control system	Including low-voltage power cabinet, operation panel, frequency changer, touch screen and PLC, etc.	1 set
18	Furnace building mold	Including refractory casting, ramming material and refractory bricks	1set
19	Crystallizer dryer		1set
20	Pipes		1set
21	Dummy head	3-strand	1set
22	Dummy plate	3-strand	1set
23	Installation devices	Including installation accessories and first time furnace building (casting platform is not included)
24	Packaging		whole set
25	Water cooling cables for melting furnace		whole set

Company Profile

Shanghai Cast Technology Co., Ltd.

 

As a professional manufacturer and exporter of metallurgical machinery and equipment, Shanghai Cast Technology Co., Ltd. specializes in the design, research and development, manufacture, sales, and service of metallurgical casting equipment. Owning the advanced technology and experienced engineering team, we provide professional solutions to the field of metallurgical machinery and equipment.

After operating for over twenty years, we have established comprehensive supply chains for metallurgical equipment. Our products meet the international quality standards and have earned an excellent reputation in various global markets. As a result, we have become a trusted supplier to numerous renowned domestic and international companies.

 

What we can provide?

 

Our main products include line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal equipment, surface milling machines, and cooling tower, and other related metallurgy and casting equipment.

In addition, we also provide clients who open new factories with such services as model section of complete equipment, production technology consultation, installation, commissioning and operation process training, total-package production technology, turnkey project management, and one-stop after-sales service. We customize different products according to clients' different requirements and offer worry-free pre-sales, in-sales, and after-sales services.

 

 

What is the principle that we adhere to?

 

Shanghai Cast Technology is committed to upholding the principles of quality, reputation, and responsibility as a core part of our management philosophy. We will continue to work with well-known domestic research and design institutions to constantly improve our equipment manufacturing technology, optimize equipment performance, and meet the unique product requirements of each of our clients. We will also continuously enhance our after-sales service and technical support, and collaborate with our clients to progress together. We hope that our equipment can help our clients generate the greatest production value and wealth.

We sincerely welcome both our current and potential clients to communicate with us and discuss business opportunities. We are eager to work closely with our clients to build a brighter future together.
 

 

FAQ

Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.

Q 2: What products do you offer?
A2: Our main products include Medium frequency furnace,line-frequency induction melting furnaces, electric furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines,dust removal equipment, surface milling machines, and cooling tower, and other related metallurgy and casting equipment.

Q 3: What are the ways of payment?
A 3: We support FOB, CFR, CIF,DAP, payment terms:Letter of Credit, wire transfer, D/P, paypal, Western Union, Micropayments, MoneyGram.

Q 4: What kind of shipments can you offer?
A 4: By sea, air or express(DHL, Fedex, TNT, UPS, EMS).