| Customization: | Available |
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| Name: | Induction Melting Furnace |
| Capacity: | 6000tons/Year |
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The line-frequency induction copper melting furnace stands as a pinnacle of innovation and efficiency, primarily engineered for the seamless melting of exquisite bronze, lustrous brass, and various other copper alloys. This advanced furnace, when integrated with auxiliary machinery, orchestrates a harmonious series of production lines dedicated to the crafting of superior copper rods, tubes, and strips, setting new standards in industrial production.
Our products find extensive applications across an array of industries. They serve as the backbone in the manufacturing of electric wires, cables, and electronic components. In the realm of precision craftsmanship, they are pivotal in lock making. Moreover, they play a crucial role in the fabrication of water heating systems and are indispensable in the refrigeration sector, showcasing remarkable versatility and reliability.
This state-of-the-art induction furnace is meticulously crafted, comprising a robust furnace shell, high-performance refractory lining material, efficient insulation and refractory bricks, a precision-engineered iron core, and a powerful induction coil. Additionally, it features a sophisticated water jacket and a cutting-edge power cabinet, all designed to ensure optimal performance and longevity.
The operation of the power frequency melting holding furnace is rooted in the principle of electromagnetic induction. Upon the application of AC voltage, the induction coil generates an alternating magnetic flux that flows through the magnetic drift diameter core, forming a closed magnetic circuit (silicon steel sheet: Z10). This induces an electromotive force and a secondary current in the melting groove. The current, encountering resistance from the metal raw material, transforms electrical energy into heat, effectively melting the metal within the channel. The melting and holding furnace is an intricate assembly of the furnace body, frame, inductor, and hydraulic system. Its melting furnace inductor features a horizontal molten channel, complemented by hydraulic backward tilt mechanisms on both sides for rapid and safe mold replacement in the crystallizer. Constructed with precision from quartz sand and firebrick, the furnace ensures accurate center positioning of the crystallizer with the single hole furnace mouth installation. This meticulous construction avoids inaccuracies and defects in furnace rebuilding and center finding. The furnace's front is a composite of door brick, mouth brick, crystallizer component, and panel device, all contributing to its superior performance. The induction furnace employs water-cooled inductors, insulated at the core. The water cooling device requires an inlet water pressure of no less than 0.4mpa, with strict monitoring of inlet and outlet water temperatures, maintained below 25ºC and 55ºC, respectively. Regular flow tests are imperative to prevent scale build-up. The induction coil comprises mica tape and double fiberglass tape wrapped flat copper tube, and its efficient water jacket is constructed from resilient 3mm1Cr18Ni9Ti stainless steel plate, ensuring durability and high performance.
Model |
Melting rate Ton/h |
Rated Power(KW) |
Voltage(V) | Temperature(ºC) |
| CTM-200 | 0.2 | 60 | 380 | 1250 |
| CTM-300 | 0.3 | 80 | 380 | 1250 |
| CTM-500 | 0.5 | 120 | 380 | 1250 |
| CTM-750 | 0.75 | 180 | 380 | 1250 |
| CTM-1000 | 1 | 300 | 380 | 1250 |
| CTM-1500 | 1.5 | 450 | 380 | 1250 |
| CTM-2000 | 2 | 600 | 380 | 1250 |
| CTM-3000 | 3 | 900 | 380 | 1250 |
| CTM-5000 | 5 | 1500 | 380 | 1250 |
| The power in the table is for melting red copper, melting brass×0.85 | ||||
Shanghai Cast Technology Co., Ltd.
With a prestigious reputation as a leading manufacturer and exporter of metallurgical machinery and equipment, Shanghai Cast Technology Co., Ltd. stands at the forefront of innovation. Specializing in the intricate design, cutting-edge research and development, meticulous manufacturing, and comprehensive sales and service of metallurgical casting equipment, we are your ultimate partner in the metallurgical industry. Our state-of-the-art technology combined with a team of seasoned engineering experts ensures that we deliver unparalleled solutions tailored specifically to the dynamic challenges within the realm of metallurgical machinery and equipment.
With over two decades of robust operational experience, we have meticulously developed extensive supply chains for top-tier metallurgical equipment. Our products not only comply with international quality standards but also have garnered an enviable reputation across diverse global markets. Consequently, we are the preferred supplier for a multitude of esteemed domestic and international corporations, reinforcing our status as a trusted name in the industry.
What can we offer you?
Our extensive product range is designed to cater to the varied needs of the metallurgy and casting sector. This includes line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal equipment, surface milling machines, cooling towers, and a comprehensive array of additional metallurgy and casting equipment.
Moreover, for clients embarking on the journey of establishing new factories, we offer an array of premium services. This encompasses the model selection of complete equipment, expert production technology consultation, precise installation, efficient commissioning and operation process training, all-inclusive production technology, turnkey project management, and seamless one-stop after-sales service. We are dedicated to customizing products that precisely match our clients' distinct requirements, ensuring hassle-free pre-sales, in-sales, and after-sales experiences.
What guiding principle do we uphold?
At the heart of Shanghai Cast Technology is a steadfast commitment to the pillars of quality, reputation, and responsibility, which form the cornerstone of our management philosophy. Our relentless pursuit of excellence drives us to collaborate with prominent domestic research and design institutions, aiming to perpetually enhance our equipment manufacturing technology and optimize performance. We are devoted to meeting the unique product specifications of each client while continually boosting our after-sales service and technical support. Through collaboration with our clients, we seek mutual progress and strive to ensure that our equipment significantly contributes to generating maximum production value and wealth for our clients.
We extend a heartfelt invitation to both our valued existing clients and potential partners to engage in dialogue and explore promising business prospects. Our enthusiasm for establishing close-knit collaborations is boundless, as we aspire to embark on a journey towards a brighter and more prosperous future together.
Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.
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