| Customization: | Available |
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| Certification: | CE |
| Place Style: | Vertical |
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The Line-Frequency Induction Copper Melting Furnace This state-of-the-art furnace is expertly designed for the melting of bronze, brass, and a spectrum of copper alloys. When seamlessly integrated with complementary machinery, it crafts a comprehensive production line for the creation of copper rods, tubes, strips, and beyond. These expertly produced items serve as indispensable components in a multitude of industries, including electric wires, cables, electronics, lock manufacturing, water heating systems, and refrigeration technology.
The induction furnace is an engineering marvel, comprising vital elements such as the furnace shell, refractory lining, insulation bricks, refractory bricks, iron core, induction coil, water jacket, and power cabinet. Each component is meticulously crafted to enhance performance and durability.
At the heart of the power frequency melting and holding furnace lies the principle of electromagnetic induction. When AC voltage is applied, the induction coil conjures an alternating magnetic field, which penetrates the core material, completing a magnetic circuit, typically using high-quality silicon steel sheets like Z10. This magnetic dance induces an electromotive force within the melting channel, igniting secondary currents that traverse the metal's resistance, transforming electrical energy into a cascade of heat energy that melts the metal with precision.
Innovatively engineered, the melting and holding furnace boasts an integrated furnace body, sturdy furnace frame, and an efficient inductor, all supported by a sophisticated hydraulic system. The melting channel within the inductor is strategically designed in a horizontal orientation. On either side, hydraulic tilt mechanisms ensure ease and safety during mold replacement in the crystallizer, safeguarding operations.
The entire furnace stands as a testament to engineering finesse, with its robust construction from a fusion of quartz sand and firebrick masonry. Meticulous assembly ensures precision alignment of the crystallizer with the single-hole furnace mouth, effectively warding off any issues related to furnace rebuilding and misalignment.
The fore of the furnace is adorned with door bricks, mouth bricks, crystallizer components, and sophisticated furnace panel devices. The induction coils within the furnace are kept cool and efficient with a water-cooling system, expertly insulated with a layer of mica tape and dual fiberglass tape, elegantly wrapped around flat copper tubes. The water jacket is crafted from robust 3mm 1Cr18Ni9Ti stainless steel plates, ensuring longevity.
The water cooling system is designed for superior operation, demanding an inlet water pressure to the inductor of no less than 0.4 MPa. During the smelting process, vigilance is key, ensuring the inlet water temperature remains below 25°C, and the outlet temperature does not surpass 55°C. Frequent monitoring of water flow is crucial, and swift action is required to address any scale buildup, ensuring consistent performance.
Model |
Melting rate Ton/h |
Rated Power(KW) |
Voltage(V) | Temperature(ºC) |
| CTM-200 | 0.2 | 60 | 380 | 1250 |
| CTM-300 | 0.3 | 80 | 380 | 1250 |
| CTM-500 | 0.5 | 120 | 380 | 1250 |
| CTM-750 | 0.75 | 180 | 380 | 1250 |
| CTM-1000 | 1 | 300 | 380 | 1250 |
| CTM-1500 | 1.5 | 450 | 380 | 1250 |
| CTM-2000 | 2 | 600 | 380 | 1250 |
| CTM-3000 | 3 | 900 | 380 | 1250 |
| CTM-5000 | 5 | 1500 | 380 | 1250 |
| The power in the table is for melting red copper, melting brass×0.85 | ||||
Shanghai Cast Technology Co., Ltd.
As a distinguished leader in the realm of metallurgical machinery and equipment, Shanghai Cast Technology Co., Ltd. stands at the forefront of innovation and excellence. We specialize in the comprehensive design, research and development, and manufacture of world-class metallurgical casting equipment. With cutting-edge technology and a team of highly experienced engineers, we deliver tailored, professional solutions designed to meet the specific needs of the metallurgical industry.
For over two decades, we have cultivated robust and dynamic supply chains that deliver exceptional metallurgical equipment. Our products not only adhere to, but exceed international quality standards, earning us a stellar reputation across various global markets. This commitment to quality and excellence has solidified our status as a trusted partner to numerous prestigious domestic and international firms.
What can we offer to you?
Our extensive product line features a diverse array of cutting-edge machinery, including line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, advanced heat treatment furnaces, high-precision extrusion machines, efficient wire drawing machines, state-of-the-art rolling mills, superior dust removal systems, surface milling machines, cooling towers, and a wide range of other indispensable metallurgy and casting equipment designed to enhance productivity and efficiency.
Moreover, we offer invaluable support to clients establishing new facilities with services such as full equipment model selection, expert production technology consultation, seamless installation, commissioning, and operational training. Our end-to-end solutions encompass total-package production technology, turnkey project management, and comprehensive after-sales service. We pride ourselves on customizing products to meet the distinctive needs of our clients, ensuring a seamless and worry-free experience throughout all stages of engagement.
What guiding principle do we embrace?
At Shanghai Cast Technology, we are unwavering in our commitment to quality, reputation, and responsibility as the bedrock of our business philosophy. We continually collaborate with leading domestic research and design institutions to advance our manufacturing technology and optimize equipment performance, ensuring that we meet the unique product needs of our clients. Our dedication to enhancing after-sales service and technical support is paramount, as we strive to forge enduring partnerships and mutual progress with our clients. Our goal is to empower our clients to maximize their production value and achieve unparalleled success.
We wholeheartedly invite current and prospective clients to engage with us and explore new business opportunities. Together, let's forge a path to a more prosperous future, united by a shared vision of success and innovation.
Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.
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