Product Description
Horizontal casting machine production lines mainly contains furnace, crystallzier, secondary cooling system, traction machine, hydraulic shearing machine, take-up machine, electric control system, hydraulic system and cooling system.
Product Parameters
- Casting type: 2-strand* 450mm width
- Casting material: Copper TU1, TU2, T2, TP1and etc.
- Casting size: thickness: 16-23mm, width: 330-450mm
- Casting speed: 0~70 mm/s(step-less adjustable)
- Equipment power:
- Melting furnace:550KW
- Holding furnace: 250KW
- Traction machine: 11KW
- Production capacity: 2-strand ,450mm*16mm, each year(300days): 6000tons
- Max. working temperature of furnaces: 1300°C
- Temperature control accuracy of holding furnace: ±5°C
- Accuracy of traction machine stroke: 0.1mm
- Hydraulic shearing force: 800KN
- Shearing thickness: max. 25mm
- Coil size of product:
- Coil inner diameter: Ф600-800mm
- Coil outer diameter: Max. Ф1800mm
- Weight of coil: 6T
- Noise of equipment: Max. 85dB
- Height of operation line: 1000mm
- Transmission direction of equipment: as per user's requirements
- Environmental temperature of equipment: -5°C -42°C(indoor temperature)
Our Advantages
- The machine equipments have complete functions and reasonable technical parameters, which can realize automatic control.
- The equipments have automatic temperature measurement and temperature control functions;
- Melting furnace and holding furnace, when the copper liquid in the furnace reaches the set temperature, there is display and light and sound signalling indicators, and the casting temperature can be controlled in a closed loop.
- The furnace body under melting furnace and holding furnace can be disassembled and replaced separately.
- The prodcution line has melting furnace, holding furnace cooling water temperature, pressure monitoring and alarm function. The coil and the water jacket device are equipped with cooling water inlet and backwater thermometer, pressure gauge, valve, etc.
- The power of the furnace can be adjusted stepless (using the on-load stepless induction voltage regulator) to meet the needs of the process.
- Melting furnace and holding furnace are equipped with digital display of temperature, protection and alarm functions such as over load, over voltage, grounding, water over temperature, water under voltage, etc.The electric control of melting and holding furnace is completely independent from that of the whole unit.
- The crystallizer width can be adjusted as (330-450mm), and the thickness can be adjusted as (16-23mm). Crystallizer cooling water distribution device is equipped with cooling water inlet and backwater thermometer, pressure gauge, valve, etc. The system is made of stainless steel (304).
- The secondary cooling device ensures that the temperature of the billet is reduced below 50°C.Water tank, cooling water pipe, air duct, protective cover and valve are all made of stainless steel (304).
- The control program of the traction machine can be selected according to the process requirements, and the slip between the casting billet and the traction device is eliminated during traction. Synchronous transmission of casting strip is guaranteed by AC frequency conversion servo motor.
- The strip cutting and shearing machine shears synchronously with the slabs pulling. After shearing, the hydraulic shears are returned to the original position by the return cylinder. It is equipped with a switch to adjust the limit of the oil cylinder, so that the lifting of the upper cutter and the repositioning of the hydraulic shear swimming can reach the required position and stop.The ingot mechanism, shearing machine and coiler are controlled by PLC, with the functions of automatically counting the length, calculating the roll weight, setting the weight and automatically cutting, etc.
- The body of the take-up machine group can move on the track and adopt intermittent coiling mode to achieve the function of automatic end- retention.
- Equipped with 3 independent hydraulic systems (melting furnace hydraulic system, holding furnace hydraulic system, traction machine and take-up machine hydraulic system, upper shear hydraulic system), each with a spare pump. In addition to a spare pump, the hydraulic system of melting furnace and heat holding furnace is equipped with manual pump. Even in the event of power failure, the manual pump is put into work. The interface of tipping cylinder of melting furnace and holding furnace is equipped with hydraulic control one-way valve to prevent pipeline accidents and lock the cylinder when it is broken.
- All the data during the operation of the equipment can be displayed on the monitor of the operating platform in the form of a picture (more than 10 inches), through the monitoring components and control components arranged throughout the equipments.
Scope of Supply
| Item |
Name of equipments |
Description |
QTY |
| 1 |
Melting furnace |
Including molten channel, iron core, water jacket, induction coil and furnace building materials |
1set |
| 2 |
Holding furnace |
Including molten channel, iron core, water jacket, induction coil and furnace building materials |
1set |
| 3 |
Double-strand 450*16 crystallizer |
Including crystallizer frame, cooling sleeve and graphite mold |
1set |
| 4 |
Traction machine |
Including press roller, servo motor, reduce mechanism, hydraulic cylinder and fittings |
1set |
| 5 |
Hydraulic shearing machine |
Including shears and hydraulic cylinder |
1set |
| 6 |
Take-up machine |
Including press roller, rewinding roller, motor and hydraulic cylinder |
2sets |
| 7 |
Cooling water distribution and collection system for crystallizer |
Including sluice valve, thermometer, water pressure meter, flow meter and flow controller, and stainless steel water tank. |
1set |
| 8 |
Channel between melting furnace and holding furnace |
|
1set |
| 9 |
Cooling water distribution and collection system for furnace |
Including sluice valve, thermometer, water pressure meter, flow meter and flow controller, and stainless steel water tank. |
1set |
| 10 |
Panel for holding furnace mouth |
|
1set |
| 11 |
Secondary cooling device |
|
1set |
| 12 |
Supporting roller |
|
5sets |
| 13 |
Hydraulic system |
For: 1. hydraulic controlling of traction machine and take-up machine
2.hydraulic controlling of shearing machine 3.tilting of the furnaces |
3sets |
| 14 |
Regulating transformer for melting furnace |
Including power cabinet, transformer10KV/790KVA, electric reactor and etc. |
1set |
| 15 |
Regulating transformer for melting furnace |
Including power cabinet, Oil - immersed voltage regulator, reactor and its electrical components |
1set |
| 16 |
Control system for furnaces |
Including operation table, touch screen, PLC, Controllers, electricity transducer and indicating meters |
1set |
| 17 |
Electric control system |
Including low-voltage power cabinet, operation panel, frequency changer, touch screen and PLC, etc. |
1 set |
| 18 |
Furnace building mold |
Including refractory casting, ramming material and refractory bricks |
1set |
| 19 |
Crystallizer dryer |
|
1set |
| 20 |
Pipes |
|
1set |
| 21 |
Dummy head |
double-strand |
1set |
| 22 |
Dummy plate |
double-strand |
1set |
| 23 |
Installation devices |
Including installation accessories and first time furnace building (casting platform is not included) |
|
| 24 |
Packaging |
|
whole set |
| 25 |
Water cooling cables for melting furnace |
|
whole set |
Company Profile
Shanghai Cast Technology Co., Ltd.
As a professional manufacturer and exporter of metallurgical machinery and equipment, Shanghai Cast Technology Co., Ltd. specializes in the design, research and development, manufacture, sales, and service of metallurgical casting equipment. Owning the advanced technology and experienced engineering team, we provide professional solutions to the field of metallurgical machinery and equipment.
After operating for over twenty years, we have established comprehensive supply chains for metallurgical equipment. Our products meet the international quality standards and have earned an excellent reputation in various global markets. As a result, we have become a trusted supplier to numerous renowned domestic and international companies.
What we can provide?
Our main products include line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal equipment, surface milling machines, and cooling tower, and other related metallurgy and casting equipment.
In addition, we also provide clients who open new factories with such services as model section of complete equipment, production technology consultation, installation, commissioning and operation process training, total-package production technology, turnkey project management, and one-stop after-sales service. We customize different products according to clients' different requirements and offer worry-free pre-sales, in-sales, and after-sales services.
What is the principle that we adhere to?
Shanghai Cast Technology is committed to upholding the principles of quality, reputation, and responsibility as a core part of our management philosophy. We will continue to work with well-known domestic research and design institutions to constantly improve our equipment manufacturing technology, optimize equipment performance, and meet the unique product requirements of each of our clients. We will also continuously enhance our after-sales service and technical support, and collaborate with our clients to progress together. We hope that our equipment can help our clients generate the greatest production value and wealth.
We sincerely welcome both our current and potential clients to communicate with us and discuss business opportunities. We are eager to work closely with our clients to build a brighter future together.
FAQ
Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.
Q 2: What products do you offer?
A2: Our main products include Medium frequency furnace,line-frequency induction melting furnaces, electric furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines,dust removal equipment, surface milling machines, and cooling tower, and other related metallurgy and casting equipment.
Q 3: What are the ways of payment?
A 3: We support FOB, CFR, CIF,DAP, payment terms:Letter of Credit, wire transfer, D/P, paypal, Western Union, Micropayments, MoneyGram.
Q 4: What kind of shipments can you offer?
A 4: By sea, air or express(DHL, Fedex, TNT, UPS, EMS).
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